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                                                                            BASE BRACKETThis report demonstrates the complete design…

SWITCH BEZEL This report demonstrates the complete design of an Automotive Plastic Component – Switch Bezel from a given Class-A surface as an input. Note: Thickness of the component is 2.5 mm. The component is designed using CATIA P3 V5-6R2021 OBJECTIVE The aim of this Project is to create the Plastic component…

                                                      SWITCH BEZEL CORE AND CAVITY DESIGNThis report demonstrates the complete design of an Automotive Plastic Component – Switch Bezel…

                                                                                    COIN HOLDERThis report demonstrates…

                                                DOOR TRIM LOWER-ENGINEERING FEATURESThis report demonstrates the complete design of an Automotive Plastic Component – Door trim lower from a given…

                                                 DOOR HANDLE - RIBS AND SCREW BOSSThis report demonstrates the complete design of an Automotive Plastic Component – Door handle from a given…

                                                                            DOOR TRIM-DOG HOUSEThis report demonstrates the complete…

                                                    A-PILLAR DESIGN WITH MASTER SECTIONThis report demonstrates the complete design of an Automotive Plastic Component –A-pillar Design…

                                                                            BUMPERThis report demonstrates the complete design of…

Week 2 Challenge Objectives: Define connector as Electrical connector using Electrical Part design Workbench. Define all the necessary properties. Define mounting clip as Electrical part using Electrical Part design Workbench. Define all the necessary properties. Defining parts as an electrical part Fig.1 creating a point…

Week 3 Challenge Objectives: Define P-Clamp as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Define Back shell as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties. Create corrugated tubes & Add them in Catalogue under…

Week 4 Challenge Objectives: Routing the given harness layout in electrical workbench in CATIA-V5 environment. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors with end extremity at 30mm (from connector end).   The above figure shows the length of each wire bundle segment and the…

Week 5&6 Challenge Objectives: Check the bundle Continuity. Add snap Add annotation to all connectors. Make an assumptions for annotations Check for the bundle warning. Add snap. Generate CAT.part of harness assembly and convert is in .igs format.   The following two wire harnesses are to be created with the help…

Week 7 Challenge Objectives: Flattening the harness assembly completed in “Week 4 challenge”. Place the flattened view on drawing sheet (bundles with protective coverings need to be represented with different visuals).   Fig.1 The above figure shows the routing done in week 4 challenge with added protective…

VEHICLE INTERIOR - DOOR TRIM This report demonstrates the complete design of an Automotive Plastic Component – Door trim panel from given Class-A surfaces along with master section as an input. Note: Thickness of all the parts as measured from master-section is 2.5 mm. The product has been designed using CATIA P3 V5-6R2021…

VEHICLE INTERIOR - DOOR TRIM This report demonstrates the complete design of an Automotive Plastic Component – Door trim panel from given Class-A surfaces along with master section as an input. Note: Thickness of all the parts as measured from master-section is 2.5 mm. The product has been designed using CATIA P3 V5-6R2021…

Benchmarking: In automobile Industry it is a structured comparison between similar products, services or processes on the basis of some dimensions of performance.                The point of benchmarking is to identify internal opportunities for improvement. By analyzing competitors…

Under-Body Coating: Underbody coating is usually a dense cladding applied uniformly to the undercarriage of the automobile. Purpose The main purpose of undercoating is to prevent rusting of body components like frame rails along with other metal parts exposed to the environment. Under-body Coating can also reduce wear…

ROOF-DESIGN OBJECTIVE: The objective of this project is to design car roof with essential flanges and reinforcements like, front-roof rail, bow roofs, central-roof rail, rear-roof rail and ditch area for the given styling surface as per the given master-sections. Perform a curvature study on the roof and perform the calculations…

HOOD DESIGN Aim: To create an ASSEMBLY of Hood Inner Panel, Outer Panel, Latch, Hinge and the Reinforcements by following the Master section using the various design criterion. Introduction: Hood or bonnet is the hinged cover located at the front of the motor vehicles that is used to access the engine compartment. Hood…

                                                                FENDER WHEEL ARC OBJECTIVE: Calculate the Wheel Arc area offender as per European Standards and prove whether the car will pass the standards or Not. FENDER WHEEL ARC The wheel arch is the semicircular part of the fender positioned above the wheel of a vehicle.…

FENDER DESIGN FENDER It protects the vehicle from road debris being thrown by tyre as we drive it. They pick-up things like loose rock, mud and dirt along the roadway. At high speed loose rocks can do a severe damage to the vehicle because of its kinetic energy. They also help in holding the bumper and baffle. Fender is…

Section Modulus calculation and optimization Aim: To find the section modulus of hood and it’s optimization to improve the overall section modulus.  Objective: Take a section of our Hood design and calculate the section modulus (S) using the formula S= I/Y Section Modulus: The section modulus (S) is geometric…

BACKDOOR DESIGN Objective: Use the provided styling surface to come up with a design of backdoor, using appropriate design methodologies and provide the necessary reinforcements & embosses. Software Used: The design of backdoor has been done in CATIA V5 environment. Thickness of each component is considered as 0.75mm.…

Week 14 challenge Objective: To created the 3D part of the butterfly valve sub part name like Body, Shaft, Lever, Nut, Retainer, Disc Plate etc. To apply GD&T to the butterfly valve assembly drawing. To understand the concept of Geometric Dimensioning and Tolerancing.   A Butterfly valve is used to stop, regulate,…

Ans1: Major elements in the above automotive wiring diagram are as following  Fuse Ammeter Ignition Switch Battery Starter Ignition coil Distributor Generator Current and voltage regulator Breaker Ans2: Purpose and working of any three of the above elements briefly 1.Ignition coil        Ignition…