1. What is BIW and define its parts? Answer: BIW Body in white (BIW) is the stage in automobile manufacturing in which a car body's frame has been joined together, that is before painting and before the motor, chassis sub-assemblies, or trim (glass, door locks/handles, seats, upholstery, electronics, etc.) have been integrated…

1. What is the process of project execution activity? Answer:      Project execution is the stage of the project where everything has been planned is put into action. The main objectives are: To keep the work on track To organize team members To manage timelines To make sure the work is being done…

1. What is design methodology? Answer: DESIGN METHODOLOGY Design methodology describes the steps followed during the concept desiging stages of fixture design.                                   It includes: Purchase order Inputs from customer…

PROJECT : PIN UNIT DESIGN(FIXED PIN & RETRACTABLE PIN) OBJECTIVE:       To design the pin units for the given component(panel of a car) in both fixed and retractable types and to understand the designing procedures, fundamentals and standards for a pin unit of the BIW fixture design using CATIA…

PROJECT TITLE - Design of clamp units and rest units. OBJECTIVE To understand and design 3 different types of Power Clamp Unit with different Riser, Blade and Clamp Arm for the given Car Panel. To understand and design 2 different types of Rest Unit for the given Car Panel. INTRODUCTION        …

PROJECT : CLAMP UNIT & PIN-CLAMP UNIT DESIGN Aim:       The aim of this project is to design 3 Swivel clamp units and a Pin-clamp unit for the given car panel along with different risers, blades and mylars. Abstract:      In this project, 3 different swivel clamp units are designed…

1. What is the Base unit? What are the typical parts of the base unit? Answer: A base unit is the unit designed to mount all the other units (Clamp unit, Pin unit, Rest unit,etc.,) of the tool, also other parts necessary for a tool like pneumatic valve box, Trunking channel, base plate eye bolt will also be mounted on…

PROJECT TITLE: BASE UNIT DESIGN Aim:      To design a base unit with all weldments for the given car panel and to design the complete fixture assembly with all the required units. Abstract:      In this project the base unit is designed for the fixture having all the other units like…

1. What do you understand by the 3D finish process? Answer: 3D finish: It is the process where the design is being completely finished and further moved to the simulation and 2D detailing. To ease the assembly of all the units, nominality of the designed parts are checked. The hole concentricity and the hole sizes are…

AIM:      To perform 3D finish to all the units and to create rough locators for the assembly fixture design of the given panel. Abstract:       In this project the rough locators are designed for the assembly of fixture and 3D finishing is done for all the units of the assembly. Introduction:…

1. What are the Drawing templates? Answer: Engineering drawing: An engineering drawing is a type of technical drawing used to define the requirements for engineering products or components. It may also describe the process of making the item, may be used to convey engineering ideas during the design process, or may…

OBJECTIVES: To draft a Key Sheet for the Complete Fixture assembly. To draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly of the given panel. 1. Key Sheet for the complete Fixture assembly: (P001_Z01_ST010_00_00) Keysheet-  It is an…

AIM: To create 2D Drawing for each Clamp Units with all child parts and also create Child part drawing for the same for the Fixture assembly. To create 2D Drawing for each Pin Units drawings with all child parts and also create Child part drawing for the same for the Fixture assembly. Answer: Clamp…

AIM:  To create the BOM and Hardware list(BOP) for the complete Fixture assembly. BOM : (Bill Of Material) A bill of materials – BOM – is the full list of every item necessary to build a product. It enumerates all parts, assemblies, subassemblies, raw materials, and components that building the product…

BENCHMARKING: Benchmarking is defined as the process of measuring products, services, and processes against those of organizations known to be leaders in one or more aspects of their operations. Benchmarking provides necessary insights to help you understand how your organization compares with similar organizations, even…

UNDERBODY COATING                                      Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when…

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Objective To calculate the section modulus using the section of the hood designed. To make a change in the cross-section and to come up with a better section modulus value . Introduction Section modulus: It is termed as the ratio of total moment resisted by the section to the stress in the extreme fibre. Also it is…

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