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Karthikeyan Dhamodaran

HEV

Skills Acquired at Skill-Lync :

  • HYPER-MESH
  • STRUCTURAL-MESHING
  • SHEET-METAL-MESHING
  • MATLAB-BASICS
  • FEA
  • RADIOSS
  • CRASH-WORTHINESS
  • ANSA

Introduction

i am perusing Masters course in Hybrid Electrical Vehicle to look out for opportunities in Automobile sector.Prior to this I have more than 10 plus years experience and general exposure to Mechanical Design and Manufacturing.

33 Projects

Week 4-1D Element Creation Challenge

Objective:

  Objective: Create 1D elements on the given components (parallel brackets) with given  various cross and DOF Procedure: 1) Import  the Geometry model given in IGES file format 2) Extract  Midsurface  from the given Geometry and save as Midsurface component(Geo>Misurface) 3) Create Material…

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27 Feb 2022 09:21 AM IST

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    Week 6-Meshing of Hood Challenge

    Objective:

    Objective:To create midsurface of given geomentry and do meshing  the all midsurfaces created.Procedure:1)Import the Geomentry file which is in .stp File format2) 4 components obtained as below from geomentry       a)Outer panel       b)inner panel    …

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    08 Mar 2022 08:12 AM IST

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      Week 8-3D Tetra Meshing Challenge

      Objective:

      Aim: To create The 3D tetra mesh on given geometry by following methods 1)2D-mesh to 3D-mesh conversion 2)Volume Tetra method 3)Quick Tetra Method   Procedure 1)Housing assembly(Model-1) Method used:2D to 3D mesh generation Steps: 1)Import geometry 2)Do Geometry cleaning 3) Unnecessary solids were deleted 4)Do 2D…

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      13 Apr 2022 03:02 PM IST

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        Week 9-Creation of 1D Connectors Challenge

        Objective:

        Aim: To create Create 1D connector and Attach the various  meshed parts of the given model  Procedure: Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L) Procedure:              Select the above mentioned Meshed components    …

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        20 Apr 2022 06:47 AM IST

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          Week 12:Project 2-Meshing of Rear Wheel Holder challenge

          Objective:

          Aim: Meshing of Rear Wheel Holder challenge Procedure: 1)Import CAD geometry model and select optistruct as solver 2)Change the surface into topo model 3)Do geometry clean up and apply watersplits to the Holes 4)Do surface stitching/clear Red line edges/fill up open surfaces through Surface edit and  Quick edit panels…

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          21 Apr 2022 07:49 AM IST

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            Week 12:Project-1-Meshing of Door Inner Panel Challenge

            Objective:

            Aim: Do 2D meshing on given CAD model with following Quality criteria: Target Element Length = 4 Units S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2 Units 6 Max. Length 6 Units 7 Min angle Quad 45 8 Max angle Quad 135 9 Min angle…

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            01 May 2022 02:50 AM IST

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              Assignment 1-2D Meshing Challenge

              Objective:

                Aim: To do 2D shell meshing for given 3 parts.   Procedure:   1)open The CAD HM  model files 2)Geometry clean up carried out for the  entire HM model components using the Geo edit Tools available in Hypermesh Tools used: Surface edit Tools,Quick Edit Tools,Edge edit tools,Defeature tools 3)Then …

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              24 May 2022 04:05 PM IST

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                Assignment 4-RADIOSS Material Laws Challenge

                Objective:

                Assignment-4 Aim: 1)Run simulation with FAILURE_JOHNSON_0000.rad file without any changes. 2) Import the file “Law2_epsmax_failure_0000.rad” and perform the simulation with failure plastic strain (EPS_p_max) and fail_Johson card enabled. Changes to be made in /FAIL/JOHNSON card: ifail_sh= 1 Dadv=…

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                31 May 2022 12:05 PM IST

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                  Assignment 6-Frontal Crash Simulation Challenge

                  Objective:

                  AIM: Frontal Crash-BIW To Check for unit system of the given Model To Create the interface ,friction 0.2 To check for the penetrations and intersection exists in the given model To Correct rigid bodies if any issues. To Create rigid wall with friction 0.1 To check  and Shift the CoG of the model  to the …

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                  04 Jun 2022 03:31 PM IST

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                    Assignment 7-Side Pole Crash Simulation Challenge

                    Objective:

                    AIM: Side Crash-BIW To Check for unit system of the given Model To Create the interface ,friction 0.2 To check for the penetrations and intersection exists in the given model To Correct rigid bodies if any issues. To Create rigid wall with friction 0.1 To check  and Shift the CoG of the model  to the  required…

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                    05 Jun 2022 06:44 PM IST

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                      Assignment 3-2D Element Formulation Challenge

                      Objective:

                      Aim: Comparison of results with base simulation and improved shell element properties Before shell element property change CYCLE    TIME      TIME-STEP  ELEMENT          ERROR  I-ENERGY    K-ENERGY T  K-ENERGY…

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                      07 Jun 2022 07:35 AM IST

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                        Assignment 5-RADIOSS Interfaces & Study of Effect of Notches Challenge

                        Objective:

                        Aim: 1)Create 2D mesh for  Bumper Assembly. 2)Run Simulation with 6 cases on changes into Interfaces and different Notching conditions and Boundry condition   1)2D Mesh -Bumper Assembly   Model HM file attached. Simulation Cases: Case1: Run The crash Tube Model As it is:   Contact Force:  …

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                        09 Jun 2022 08:37 AM IST

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                          Assignment 2-RADIOSS Engine File Editing & 3D Meshing Challenge

                          Objective:

                          Assignment-2 1)Rail steel steel Material Speed of sound= sq root of (E/Rho) E of steel rail:210 Gpa=210 x 10^9  Pascal    Density of steel rail:7820 kg/m^3     Speed of sound:5182m/s           2) calculate the Time for shock wave or pressure wave to travel speed of…

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                          13 Jun 2022 03:56 AM IST

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                            Week 3 - 2D meshing for sheet metal

                            Objective:

                            Aim: To do 2D meshing Procedure: 1)import Given CAD model 2)gemetry topology was completed in TOPO mode 3)Midsurface is generated 4)meshing done in meshing mode as per quality criteria 5)Mesh correction done and mesh flow is maintened     File attached: Hood model11.stp

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                            06 Aug 2022 04:25 PM IST

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                              Week - 8 - Morphing

                              Objective:

                              Aim: Morph the given Geometry using various morphing techniques Model:1 Sheet metal component Model:2 Hand rest model-plastic component   Model:1 Procedure: 1)Import the given geometry 2) Morphing is a module in “CAE” or in “ANSA”, which enables the user to morph or change the shape of a model,…

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                              21 Aug 2022 06:39 AM IST

                              • ANSA
                              • CAE
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                              Week - 4 - 2D meshing for Plastic components

                              Objective:

                              Aim: To do 2d meshing of bottle cap Procedure: 1)import the given geometry which is given in IGS file format 2)Identify the base portions in the geometry 3)extract the midsurface of base portions 4)Group all the midsurfaces into one area which is saved as storelock file. 5)Threaded portions are captured through drawing…

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                              22 Aug 2022 02:12 PM IST

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                                Week 6 - Creating connection for Rear door

                                Objective:

                                Aim: To create connections for the front door by using different 1D elements. Procedures: 1)Geomentry Check was done and ensure that the CAD model is free from Geomentry errors. 2)PID Assignment After geometry and topo clean up the meshed models is assigned various PID as per necessary requirements by "Property manager…

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                                26 Aug 2022 01:34 PM IST

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                                  Project - 2 - Meshing on the suspension Assembly

                                  Objective:

                                  Aim: To do Volume Tetra meshing on the given rear suspension Assembly   Procedure: 1)Import the geometry of given CAD geometry which consists of Tire,Rim and other child parts. 2)Do the geometry clean up through check manager-geometry and ensure it is free from Topo errors 3)The Rim and Tire are meshed with Ortho…

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                                  30 Aug 2022 05:34 PM IST

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                                    Project 1 - 2D meshing on the instrumental Panel

                                    Objective:

                                    Aim:  To check for the geometrical errors, extract the midsurface of the component, and mesh with the given element quality criteria, and to assign the appropriate thickness to the component.   S.No  Quality Criteria  Value  1 Target/Average length   4 2 Minimum Length  2 3 Maximum…

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                                    05 Sep 2022 05:05 PM IST

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                                      Project 1 - 2D meshing on the instrumental Panel

                                      Objective:

                                      Aim:  To check for the geometrical errors, extract the midsurface of the component, and mesh with the given element quality criteria, and to assign the appropriate thickness to the component.   S.No  Quality Criteria  Value  1 Target/Average length   4 2 Minimum Length  2 3 Maximum Length  6 4 Aspect  3 5 Warpage 15 6…

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                                      12 Sep 2022 03:02 AM IST

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                                        Project 1 - 2D meshing on the instrumental Panel

                                        Objective:

                                        Aim:  To check for the geometrical errors, extract the midsurface of the component, and mesh with the given element quality criteria, and to assign the appropriate thickness to the component.   S.No  Quality Criteria  Value  1 Target/Average length   4 2 Minimum Length  2 3 Maximum Length  6 4 Aspect  3 5 Warpage 15 6…

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                                        12 Sep 2022 09:42 AM IST

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                                          Tool Test-2

                                          Objective:

                                          Aim To Do 3d Solid meshing of given component   procedure: 1)Geometry clean up and Topo error check     2)2D ortho tetra Shell meshing Min len:1 Target  length:3 max length:5   3)3D solid meshing tet collapse:0.2     4)cut section of 3D solid meshed part   File attached:Intake manifold…

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                                          13 Sep 2022 07:41 AM IST

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                                            Week- 5 - Solid meshing

                                            Objective:

                                            Aim: To Do 3D solid meshing of rear view mirror Procedure: 1)The given IGS CAD model is converted into Ansa compatiable file 2)Then the Ansa Model is opened up and checked for geometry errors through Tools>geometry option.       3)Then it is topoed through face>topo option then all the free edges are…

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                                            13 Sep 2022 08:12 AM IST

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                                              Week 2 Air standard Cycle

                                              Objective:

                                              Aim: To create Otto cycle simulator and show it in P-V plot procedure: import math import matplotlib.pyplot as plt def engine_kinematics(bore,stroke,con_rod,cr,start_crank,end_crank): a=stroke/2 R=con_rod/a v_s=math.pi*(1/4)*pow(bore,2)*stroke v_c=v_s/(cr-1) sc=math.radians(start_crank) ec=math.radians(end_crank) num_values=50…

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                                              26 Sep 2022 04:02 PM IST

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                                                Week 3 - Solving second order ODEs

                                                Objective:

                                                Aim: To write a program that solves the given  2 nd order ODE and plot the graphs of solution -motion The ODE represents the equation of motion of a simple pendulum with damping. Constants: L=1 metre, m=0.1kg b=0.05. g=9.81 m/s2. Initial values: at t=0        y=[0,3] program code: import numpy…

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                                                27 Sep 2022 07:00 PM IST

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                                                  Week 5 - Curve fitting

                                                  Objective:

                                                  1)What does popt and pcov mean? popt- An array of  values for the parameters which minimizes the polynomials and gives out residual values Pcov -An array of Estimated covarience of popt perameters.   2. What does np.array(temperature) do? it gives out a array of numbers which we feed inside.  3.What does…

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                                                  30 Sep 2022 08:16 AM IST

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                                                    Week 6 - Data analysis

                                                    Objective:

                                                    Aim: Calculate the area under the P-V diagram. P is in column 2 and V is in column 8. Calculate the power output of this engine. Assume that RPM is 150 This engine consumed 20 micro grams of fuel (per 1 stroke cycle). Calculate its specific fuel consumption.   Program code: import matplotlib.pyplot…

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                                                    30 Sep 2022 03:25 PM IST

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                                                      Week 3.2 - 2R Robotic Arm Challenge

                                                      Objective:

                                                      Aim: Write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm step wise explanation: 1)Input declaration l1=1; l2=0.5; t1=linspace(0,90,10); t2=linspace(0,90,10); ct=1 Linspace function returns a array consisting of 10 elements with values between 0 and 90 interms of angles in degrees.   2)The…

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                                                      03 Oct 2022 04:31 AM IST

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                                                        Week 5 - Genetic Algorithm

                                                        Objective:

                                                        Aim: 1)Write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. 2)Clearly expalin the concept of genetic algorithm in your own words and also explain the syntax for ga in MATLAB in your report. 3)F maximum Vs no. of iterations.  2)Genetic Algorith explanation…

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                                                        05 Oct 2022 10:25 AM IST

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                                                        Project 1 - Parsing NASA thermodynamic data

                                                        Objective:

                                                        Aim: 1)Write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the data file. You will be reading this file NASA thermodynamic data. 2)Plot the Cp, Enthalpy and Entropy for the local temperature range (low temperature : high temperature) specific…

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                                                        06 Oct 2022 07:50 PM IST

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                                                        Project 2 - Rankine cycle Simulator

                                                        Objective:

                                                        Aim: 1)Create a Rankine Cycle Simulator using MATLAB 2)plot H-S diagram,T-S diagram for Rankine cycle 3)Display the state points of rankine cycle 4)calculate:Thermal efficiency,Back work ratio,Net wrok output   Inputs: Turbine Inlet temperature = 400° C=t1 Turbine Inlet Pressure = 30 bars=p1 Turbine Outlet Pressure…

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                                                        08 Oct 2022 10:29 AM IST

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                                                        Week 4.1 - Solving second order ODEs

                                                        Objective:

                                                        Aim: Write a program in Matlab that will simulate the pendulum motion Theory: The 2nd Order ODE represents many Engineering problems and arriving to solution of 2nd ODE gives a better insights to study the  engineering systems. For example: Motion of simple pendulam is represented as 2nd Order ODE.The solution of…

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                                                        08 Oct 2022 03:22 PM IST

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                                                          Week 1 Stress Concentration on a Plate with hole

                                                          Objective:

                                                          Objective: 1)Design a plate with a hole model 2)Design a plate with 3 holes model 3)Determine the Max stress,Total deformation for both the above cases 4)compare the results and suggest which is suitable design based on Analysis stand point of view and Manufacturing stand point of view. The given dimension case:1  …

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                                                          10 Oct 2022 09:58 AM IST

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                                                          6 Course Certificates

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                                                          HyperMesh for FEA Plastic and Sheet Metal Applications

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                                                          Crashworthiness Analysis using HyperMesh and Radioss

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                                                          Preprocessor for Structural Analysis using ANSA

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                                                          Python for Mechanical Engineers

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                                                          MATLAB for Mechanical Engineers

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                                                          Academic Qualification

                                                          B.E

                                                          Vellore Institute of Technology (VIT)

                                                          05 Sep 1994 - 07 May 1998

                                                          10th

                                                          GHSS puttuthakku, Ranipet district

                                                          03 Jun 1991 - 30 Apr 1993

                                                          12th

                                                          GHSS puttuthakku, Ranipet district

                                                          27 Jun 1991 - 29 Apr 1993

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