DESIGN OF AMERICAN CHOPPER & PHOTO REALISTIC RENDERING INTRODUCTION This report explains about the Design of American Chopper using Solidworks 3D Modeling software.It also explains every steps from initial sketch to final rendering using different tools,features etc.   OBJECTIVES The main objective of this designing…

    MODELING AND ASSEMBLING OF SUNSEEKER PREDATOR YACHT INTRODUCTION This report explains about the Modeling and Assembling of Sunseeker Predator Yacht using Solidworks 3D Modeling software.It also explains every steps from initial sketch to final rendering using different tools,features etc.   OBJECTIVES…

Case Study:   Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once in a month. Also, he will…

HOOD DESIGN OF A CAR  AIM   To design the hood of a car with the given input Outer panel and its dimensions.  HOOD INTRODUCTION  The hood (North American English) or bonnet (Commonwealth English) is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment…

UNDERBODY COATING   Underbody coating is a special coating given to the underbody of an automobile. Underbody coating will be applied after cleaning of the underbody to removing of dust, debris in that. The primary reason the coating is applied is to prevent and reduce corrosion/rusting of the surface, which…

SECTION MODULUS CALCULATION AND OPTIMIZATION    OBJECTIVE:  To Calculate the section modulus for the previously designed hood and optimized hood.  To Come up with the new section that has improved section modulus of the previous section.     SECTION MODULUS:  Section modulus is the…

FENDER DESIGN – WHEEL ARCH CHALLENGE  Objective   Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.  Introduction   Wheel arch is also known as Wheel well. The wheel arch is the semi-circular part positioned above the wheel of…

FRONT FENDER DESIGN     Objective  In this project we are going to design the mounts for the Front fender such as Drip, Sill, Bumper, A-Pillar, and Baffles.  Fender  The fender is the part of the car directly over the wheel well which helps prevent debris and grime kicked up by the wheels…

ROOF DESIGN     OBJECTIVE   To create an Assembly by developing the essential flanges for the outer roof and creating the reinforcements. Provide appropriate dimensions and check for Draft analysis. And to Do a curvature study on the roof and perform calculations to determine the position of the…

BACK DOOR DESIGN        Aim:     To design the Back Door of a Car ( Tail Gate) with the provided styling surface using appropriate design methodologies and provide the necessary reinforcements and embosses by using Siemens NX CAD.     Back Door :    …

 WEEK 8 CHALLENGE-1  BASE BRACKET    Aim  To Create the Base Bracket Plastic component from the given Class A Surface. Pic.1 (Given Class A Surface)   Steps to perform given task  Create Tooling axis and perform draft analysis for given model. Create Class B Surface from class A…

   WEEK 8 CHALLENGE-2  SWITCH BEZEL   Aim  To Create the Switch Bezel Plastic component from the given Class A Surface. Pic.1 (Given Class A Surface)   Steps to perform given task  Create Tooling axis. Create Class B Surface from class A Surface. Create Class C Surface. Create a…

 WEEK 8 CHALLENGE-2  COIN HOLDER    Aim  To Create the Coin Holder Plastic component from the given Class A Surface. Pic.1 (Given Class A Surface)   Steps to perform given task  Create Tooling axis. Create Class B Surface from Class A Surface. Create Class C Surface. Create a solid…

 WEEK 8 CHALLENGE-4  BUMPER   Aim  To Create the Bumper component from the given Class A Surface. Pic.1 (Given Class A Surface)   Steps to perform given task  Create Tooling axis. Create Class B Surface from Class A Surface. Create Class C Surface. Create a solid body using close surface…

   WEEK 8 CHALLENGE-5 DOOR TRIM LOWER   Aim  To Create the Door Trim Lower component from the given Class A Surface. Pic.1 (Given Class A Surface)   Steps to perform given task  Create Tooling axis. Create Class B Surface from Class A Surface. Create Class C Surface. Create a solid body…

WEEK 8 CHALLENGE - 6 CORE & CAVITY DESIGN   Aim  To create Core and Cavity block for switch Bezel considering all plastic design rules. Steps Followed Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Block Creating Cavity Block. Tooling Axis: Class…

WEEK 9 CHALLENGE - 1   ATTATCHMENT FEATURE CREATURE (RIBS & SCREW BOSS)   Aim  To create  Rib & Screw Boss for the Door Handle from the the Class A component.   Pic.1 (Given Class A Surface)   Steps to perform given task  Create Tooling axis. Create Class B Surface from Class…

WEEK 9 CHALLENGE - 2   ATTATCHMENT FEATURE CREATURE (DOOR TRIM - DOG HOUSE)   Aim  To create Dog Houses for the Door Trim from the the Class A component.   Pic.1 (Given Class A Surface)   Steps to perform given task  Create Tooling axis. Create Class B Surface from Class A Surface. Create…

WEEK 9 CHALLENGE - 3   PROJECT-1 DOOR TRIM LOWER WITH ENGINEERING FEATURES:     Aim  To create Heat Stakes & Locators for the Door Trim from the the Class A component.   Pic.1 (Given Class A Surface)   Steps to perform given task  Create Tooling axis. Create Class B Surface from Class…

WEEK 9 CHALLENGE - 4   PROJECT-2 A-PILLAR DESIGN WITH MASTERSECTION:     Aim  To create a Solid Body and B Side Features from the the Class A component using Mastersection.   Pic.1 (Given Class A Surface)   Steps to perform given task  Create Tooling axis. Create Class B Surface from…

WEEK-10 CHALLENGE 1   ASSEMBLY WORKBENCH-1   Aim: To create Part file from the given Quick Return Mechanism & CV Joint drawings with appropriate assumptions then assemble with proper contraints.   QUICK RETURN MECHANISM: In this Quick return mechanisms we have 5 parts. First we create all required 5…

WEEK 11 - FINAL PROJECT   Aim: To design and develop the vehicle interior door trim using given class A surfaces along with Master section.Also to create the  B-Side Attachment features as per design rules.   Objectives: To create thickened part using master section for reference To create the mounting features…

WEEK -14 CHALLENGE   BUTTERFLY VALVE ASSEMBLY     Aim: To assemble the Butterfly valve and Apply GD&T symbols to the drawing sheet.   Overview: A Butterfly valve is from a family of valves called quarter-turn valves. In operation, the valve is fully open or closed when the disc is rotated a…

 WEEK 2 CHALLENGE    Aim: To define Connectors & Clip as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip which are given.   Steps: Create/Download Connector 3D - The 3D model of the connector is downloaded from…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.     Pic.1 ( Defined P Clamp)   Pic.2 ( Tree Structure)       Q2. Download following Back shell cad data & define it as Electrical back shell…

WEEK 4 CHALLENGE 2   Aim: To route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters & Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end). Given CAD Data: DT06-4S DT06-6S DT06-2S…

WEEK 5 & 6 CHALLENGE   Aim : To route the Given harness layout in Electrical workbench & Apply the Conditions. Ojectives : Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc Check for the bundle warning.…

WEEK 7 CHALLENGE   Aim: To Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet and Ensure bundles with protective coverings has different visuals on drawing view.   Given Layout: Pic.1   Wiring Harness Assembly: Pic.2    Procedure:…