Week 8 - Challenge 4 - Bumper

AIM:Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.

Take the Thickness of the component to be 3 mm

Design Approach:

• Creating the B and C surface
• Creating the tooling axis
• Performing the draft analysis on both A surface and final plastic components.
• Take the Thickness of the component to be 3 mm

Class A SURFACE IS

1. Visible surface and aesthetic look
2. Surface with textures
3. Surfaces provided by Customer (OEM)
4. Don’t have any features like (rib, snap, bosses, etc) on class A surface.
5. Class A surface is made from scanned data with different software like alias etc.
6. Surfaces which are having CURVATURE CONTINUITY IS CALLED class-A.

CREATING TOOLING AXIS:

• Intersected the plane on class A
• connected two out points by line.
• Excruded the line by taking the point on the surface

CLASS A DRAFT ANALYSIS:

CLASS B SURFACE IS:

1. Invisible Surfaces.
2. Surface mostly don't have textures
3. Surface needs to be created according to the class-A surface.
4. Having all features in B-side surface only.
5. Surfaces which is having TANGENT CONTINUITY IS CALLED class-B

Just Offseted the Class A for 3mm & performed some modifications as per requirement.

CLASS C SURFACE:

Took a boundry for class A

Sweept using boundry & Reference surface.

CLASS A+C SURFACE:

Join the class A & c surface together

FINAL TRIM SURFACE:

Trimed Class A,Class C with Class B

CLOSED SURFACE:

DRAFT ANALYSIS OF FINAL COMPONENT:

FEATURE TREE:

DIFFERENT VIEWS:

1) Isometric View:

2) Top View:

3) Front View:

4) Right Side View:

CONCLUSION: Thus I have created the Bumper model using Class A Surface