Objective: For a given component (car hood) check for the geometrical errors and mesh with the given element quality criteria and assign required thickness post meshing. Method: Import hood model into ANSA. Geometry clean up. Mid-Surface extraction. Setting PID and thickness assignment. Defeaturing as required.…
Aayush Kumar Ghosh
updated on 06 Oct 2020
Project Details
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Read more Projects by Aayush Kumar Ghosh (30)
Week - 8 Mass Scaling
OBJECTIVE: To see the impact of TSSFAC and DT2MS in *Control_Timestep card in runtime for analysis. Plot the Histogram to compare the runtime with mass scaling trials. Study the behaviour with and without mass scaling with the negligible deviation between results. Compare the implicit and explicit run time for the same…
06 Jul 2021 06:37 AM IST
Week - 5 - Modelling Spotwelds
Aim: To model, a Spotweld connection between two sheet plates and their axial and shear force should be compared among beam and solid elements Theory: Spotweld is a common welding method used to join two or more metal components at a particular spot, unlike other welding methods where the weld is created along…
27 Jun 2021 09:06 PM IST
Week - 4 - Crash Box Simulation
*Aim:- -Simulate the crash box model using the LS-DYNA software & understand the concepts of how the conditions produce after the heating car to any particular steady object(Rigid wall) Objective:- -In this simulation, we request for the given delivers & compare the results for a 1.2 mm thick & 1.5 mm thick crash box *Deliverables:-…
18 Jun 2021 04:12 PM IST
Week - 1 - Consistency of Units
Objective: The objective of this challenge is to convert the given SI unit values of the given quantities to gm/mm/ms units and also to prepare a consistent unit system table for the different unit system. Before converting the given values into the different unit system, the definitions of Fundamental quantities…
09 Jun 2021 05:13 PM IST
Week - 3 Drop test Challenge
Objective: Creating the LS-DYNA simulation for the drop test. 1. In this problem, mobile is dropped on a rigid base. The colliding distance is very close and mobile hits the surface with an initial velocity 2. The analysis is done from the instant mobile hits the colliding surface and few milliseconds after that (Orientation…
07 Jun 2021 04:45 PM IST
Week 11 Car Crash simulation
CAR CRASH CHALLENGE OBJECTIVES: In this challenge, we have to perform a parametric study using 3 different values of thickness for the car body. You need to apply the same conditions as mentioned in the video that corresponds to this challenge. Analyse the total deformation and Equivalent stresses acting on the…
11 May 2021 07:12 AM IST
Week 4- Rolling operation
OBJECTIVE: To simulate rolling operation on a workpiece made of copper alloy and find out the required output in ANSYS. PROCEDURE: Open Ansys Workbench and choose static structural. In the Engineering data, let the material be structural steel and also choose Copper Alloy non-linear from General non-linear material…
09 May 2021 06:48 AM IST
Week 2 Bevel Gear Challenge
OBJECTIVE: 1. To run a Grid Dependency study for the provided model of Bevel Gears for mesh sizes 6mm, 5mm, 4 mm and evaluate and compare the simulation results for von-mises stress, equivalent elastic strain, and total deformation. 2. Explain the grid dependency test. CASES: what is the Grid Dependency Test? The grid…
08 May 2021 08:31 PM IST
Week 10 Bullet penetrating a Bucket Challenge
Simulating a Bullet penetrating a Bucket using Ansys: Objective: To perform a Bullet Penetrating into a bucket using Explicit dynamics: Case_1- Aluminum Alloy NL Case_2- Copper Alloy NL Case_3- Magnesium Alloy NL Simulation Process: Create Explicit Dynamics in Ansys workbench and in engineering data select the Material…
07 May 2021 02:11 PM IST
Week 9 Machining with Planer Challenge
OBJECTIVES: You will have to perform an explicit dynamics simulation to find out the Equivalent Stress, Total Deformation and also insert a User-defined result to calculate the temperature of the body. You need to perform this for 2 cases. One will be with a cutting velocity of 20000mm/s and the other will be…
06 May 2021 06:50 PM IST
Week 8 - Universal Joint
OBJECTIVE: In this challenge, the main objective is to perform a simulation of a double universal joint by allowing different material to a spring attached jointly. And also we have to check the deformation and stress values for these three cases and compare them with one another. SET-UP AND PRE-PROCESSING DONE…
03 May 2021 05:11 PM IST
Week 9 Tension and Torsion test challenge
Aim: To perform the tension and torsion test on the specimen provided in explicit dynamics. Objective: For the tension test, displace one end of the specimen to 18 mm while keeping the other fixed. You will need to find out the total deformation, equivalent stress and temperature of the specimen and attach appropriate…
02 May 2021 11:21 PM IST
Week 8 Worm Gear Challenge
WORM GEAR SIMULATION: OBJECTIVE: The objective of this project is to perform Transient Structural analysis on a worm gear setup. The results of this project are going to be obtained by simulating the worm gear model. PROCEDURE: The Transient Structural is selected and the model is imported in the ANSYS Workbench.…
02 May 2021 08:55 PM IST
Week 7-Long Piston With Cam
Transient analysis on a Long piston and Cam mechanism SUMMARY: In this project, we have performed a transient analysis on a piston-cam mechanism. Our purpose behind the transient simulation is due to unsteady condition appearing on the model. Here, the cam & follower model is taken under consideration and desired…
01 May 2021 02:53 PM IST
Week 5 Bending of iPhone
AIM: To perform a bend test on an iPhone model using ANSYS Workbench Case 1: Simulate the model as it is given in the video. Case 2: Move the bottom fingers from their defined position to the given position X= 22.5mm & Z= 10mm and obtain the results for the simulation. Also, define the S-N curve for the Aluminium…
30 Apr 2021 06:48 AM IST
Week 5 Sphere pressing on a plate
OBJECTIVES: In this challenge, we have to perform the analysis to simulate a sphere pressing on a plate by using Structural steel for both sphere and plate but the material of the plate must be Non-Linear. Press the sphere onto plate 4mm downwards and retract it. PROCEDURE: First, we have to input the engineering…
23 Apr 2021 01:19 PM IST
Week 4 -Wire Bending Challenge
AIM: Wire bending process to be simulated in the Ansys workbench using three different materials OBJECTIVE: The main objective of the challenge is to compare the result for Equivalent stress and Strain on the wire only using three different materials. 1) Copper Alloy (Non-Linear)2) Aluminium Alloy (Non-Linear)3) Magnesium…
23 Apr 2021 08:02 AM IST
Week 3 Verification of Weld Joints
Objective: Simulate three different types of welding using three different weld materials: Case_1: Stainless Steel (Plates, ribs, and weldments)Case_2: Aluminum Alloy (weldments), Stainless Steel (Plates, ribs)Case_3: Bronze(weldments), Stainless Steel for (plates), Copper (ribs) GEOMETRY: The geometry is imported into…
19 Feb 2021 07:37 PM IST
Week 3 Sheet metal Bending challenge
OBJECTIVE: To evaluate and compare simulation results of the below three cases: Case 1: Aluminium Alloy 1199, Copper Alloy NL and Magnesium Alloy NL. Find out the Equivalent stress, Equivalent elastic strain and Total Deformation in the Y direction and compare the results for the three materials. Case 2: With…
18 Feb 2021 06:44 PM IST
Week 2 Railwheel and Track
OBJECTIVE: Perform a static structural analysis on the Railwheel and Track setup and compare results from both the cases. Case 1: Compare the results with the bearing load of 100000 N Vs 500000. Total Deformation, Equivalent stress and the fatigue life under both the loads Case 2: Implement a User-defined result…
09 Feb 2021 02:15 AM IST
Spur Gear Simulation
OBJECTIVE: CAD model is provided to setup the given case studies, run simulations and compare the results and present appropriate conclusion. CAD MODEL - SPUR GEARS: PROBLEM STATEMENTS: CASE -1 CASE -2 CASE -3 MODEL Spur Gear Spur Gear Spur Gear MATERIAL TO BE USED Cast Iron(ductile)…
31 Jan 2021 07:30 AM IST
Rear Wheel Assembly - Shell / Solid Meshing + Connection Deployment
OBJECTIVE: For the given component (Rear Wheel Assembly), check for the geometrical errors and mesh with the given element quality criteria. We need to excute 3 key tasks in for this model: For components having thickness greater than 5 mm - 3D - Solid Meshing For componests having thickness less than 5 mm - 2D -…
18 Jan 2021 02:40 AM IST
Meshing of Automotive Dashboard
Objective: For a given component (Bottle Cap), check for the geometrical errors and mesh with the given element Quality criteria and assign required thickness post meshing. Method: Import dashboard model into ANSA. Geometry clean up. Mid-Surface extraction. Setting PID and thickness assignment. De-featuring as required.…
02 Jan 2021 11:22 AM IST
Morphing Project
Objective: Practice all the Morphing techniques and write a detailed report. Mesh Morphing Overview: What is mesh-morphing; what kind of advanced features or capabilities can it have, and how does proper mesh morphing lead to faster run-times and predictions? Morphing is a geometric interpolation…
31 Dec 2020 04:16 AM IST
Assign suitable connections to FE model of a automotive rear door using NASTRAN deck in ANSA workbench
Objective: Assign suitable connection to FE model of a automotive rear door using NASTRAN deck in ANSA workbench. Steps Followed: Import model. Assign required connections. Connections Overview: These are constraints which are applied to model to replicate the original model before it is sent…
18 Nov 2020 02:39 PM IST
Engine Intake Manifold - Solid Meshing using ANSA Workbench
Objective: For the given component - Engine Intake Manifold, check for the geometrical errors and mesh with the given element quality criteria. Use tetra elements to model the component and there should not and kinks and dips on the surface of the component. Process: Process:1. Perform geometry cleanup.2. Assign quality…
09 Nov 2020 02:51 PM IST
Solid Meshing of Rearview Mirror using ANSA Workbench
Objective: For the given component (Rearview Mirror), check for the geometrical errors and mesh with the given element quality criteria. Use tetra elements to model the component and there should not and kinks and dips on the surface of the component. Process: Perform geometry cleanup. Assign quality and mesh criterias.…
07 Nov 2020 06:41 AM IST
2-D Meshing of Bottle Cap using ANSA
Objective: For a given component (Bottle Cap), check for the geometrical errors and mesh with the given element Quality criteria and assign required thickness post meshing. Method: Import hood model into ANSA. Geometry clean up. Mid-Surface extraction. Setting PID and thickness assignment. Defeaturing as required. …
23 Oct 2020 05:20 PM IST
2-D Meshing of Car Hood using ANSA
Objective: For a given component (car hood) check for the geometrical errors and mesh with the given element quality criteria and assign required thickness post meshing. Method: Import hood model into ANSA. Geometry clean up. Mid-Surface extraction. Setting PID and thickness assignment. Defeaturing as required.…
06 Oct 2020 09:25 PM IST