Challenge

Week 3 Verification of Weld Joints

Objective:

Simulate three different types of welding using three different weld materials:

Case_1: Stainless Steel (Plates, ribs, and weldments)
Case_2: Aluminum Alloy (weldments), Stainless Steel (Plates, ribs)
Case_3: Bronze(weldments), Stainless Steel for (plates), Copper (ribs)

GEOMETRY:

The geometry is imported into space- claim and can be seen below with two plates attached with strength reinforcement ribs by weldments.

MATERIAL AND THEIR PROPERTIES:

   

MESHING:

Body Sizing: 7mm (ribs, plates)
Global Element Sizing:
Default

PROCEDURE:


CONTACTS:


The contacts between the weldments and the plates are specified with bonded type connection. The contacts between the plates and ribs are specified with frictional contact. The various contacts are:

    

BOUNDARY CONNECTIONS:

Fixed Supports: Supports are specified for the four holes to prevent motion in any degree of freedom.

Force: A force of 15000 N is applied to the faces of the rectangular hole and is specified in the global Y-Axis.

ANALYSIS SETTINGS:


Auto Time Stepping:  Program Controlled
Solver Type:  Program Controlled

RESULTS:

Case_1: Stainless Steel (Plates, ribs, and weldments)

Directional Deformation = 0.349 mm

Max. Equivalent Stress in the Weldments:

Equivalent Strain:

Case_2: Aluminum Alloy (weldments), Stainless Steel (Plates, ribs)

Directional Deformation:

 

Max. Equivalent Stress in the Weldments:

Equivalent Strain:

Case_3: Bronze(weldments), Stainless Steel for (plates), Copper (ribs)

Directional Deformation:

 Max. Equivalent Stress in the Weldments:

Equivalent Strain:

 CONCLUSION:

 

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