Fender Design

ELECTRICAL DEFINATION AND CATALOG CREATION FOR CONNECTOR: First we have downloaded the connector from te.com and and open it in catia v5 software for defined it electrically we neeed to switch to PART WORKBENCH and defined the following: Connector connection point Bundle connection point Connector connection axis system…

CLEARANCE MANAGEMENT: Clearance managementbasically focussed on the wiring harness clearance with the surrounding parts. This is primary requirement for the routing and packaging. This study is a part of geometrical integration. Clearance requirement varies between industry to industry. how ever following requirements…

For Representing 3d data into 2d drawing, first it is necessary to to the flatten of the 3d wiring harness bundle  geometry.  For creating the Flatten of 3D data it there are some settings to be done as shown in the below images(1). First we will be create a product file, file>new>product>give the name…

ELECTRICALLY DEFINITION : First we will deifned electrical geometry of the connectors whichi is Connector connection poin , connector connection axis system, caonnector Bundle point as shown in the below figure. Now we willswitch to Electrical part design workbench and defined the connector ekectrically click on DEFINED…

PREPERATIN OF HARNESS ASSAMBLY:First of all it is necessary to defined all our components electrically, now its time to prepare product assambly for given harness.1. THE HARNESS CONEXT ASSAMBLY- This is the top level product file thal contains the Hrness Geometrical Bundle2. GEOMETRICAL BUNDLE- This sub level product file…

Q1. CLIPS DEFINITION: P clamps are very famous and it is widely used in the wiring harness assambly for firm fixing the wiring harness, It is also used to mount the hoses, hudraulic pipes, fuel line etc. Here rubber protection is provided into it so that the metalic part of the p clamp does not damage the wiring harness…

 CONNECTOR TYCO 174357:First we downloaded the part and open it in CATIA V5 Created Geometrical Parameters: Switch to part design and create a bundle connection point on the wire entry side at middle of the face as shown in images(1) and a Connector connection point on the other side of the connector at…

 BACK DOOR DESIGN : Backdoor are one of the type of door of the vehicle which are located next to the passanger seat which provides access to the luggage compartment. In the most of the cars, these back door are operated with the help of gas stay which in turn reduces the effort required to lift the door. INPUT…

ROOF OUTER PANEL CREATION: We make a smooth adges of all the sharp adges of the Input surface and created front roof flange according to the masster sectiom given. Now created a side ditch area as same as given in master section for the front roof flange and remove all the sharp corner by applynig blends operation according…

FENDER DESIGN: Fenders covers the engine compartment from the side, here we will concentrating on front fender because rear fender comes with body side, the body side has a integrated fender where as front fender as a sperate closer component. The primary function of fender is to prevent sand, mud, stones, liquids and…

EUROPEAN REGULATION : 1 Condition: At five sections the length of the outer most wheel from side to fender must be greater than 10 mm to salisfy the EUROPEON REGULATIONS, the distance measured is shown in the below image: For measuring these distance first we draw a plane at outemost surface of the wheels as shown…

SECTION MODULUS Section modulus is defined as the resistance toward the bending of a component, means it opposes the parts to make it bend. Section Modulus is a geometric property used to calculate the bending stresses in a structural member. types of section modulus: Elastic section modulus:Elastic section modulus is…

HOOD : Hood(bonet) is a sheet metal part in car which covers the engine compartment like batterry and more from the top,  hood behave like a door for the engine. A stay rod and a Gas tay is used to keep the hood at open condition, the stray rod is fixed from one end and another is movable . We use grommet for hold …

Underbody Coating: Under body coating provides long term protection from corrosion to cars under body. It also protects parts like internal body panels, frame rails and other internal cavilities that are not physically accessible but are prone to corrosion. Underbody coating is a thick cladding (typically made of rubber)…

1. HYUNDAI VANUE: The new Hyundai Venue, a Compact SUV from Hyundai, was launched in India in Feb 2023. Venue has received 88% rating score from users. Venue is preferred for its styling and comfort. It is a five-seater compact SUV FEATURE LIST:   EXTERIOR: The biggest change for the updated 2023 Venue comes…

 ARM REST CREATION:   TOOLING AXIS CREATION: for creating main tooling axis first extracted the surface and created a point middle of it and created a line passing through this point and perpendicular to the surface this is out main tooling axis. for creating side tooling axis used the same point and direction normal to…

DRAWING 1:   First of all i created the every individual parts like rotor, shaft, slotter for this i created sketch according to the dimension given in the challange and than pad all the scetches to make a part body.  For creating assambly go to CAT product and created a parant point with differnt planes…

Draft analysis: 1.First the draft analysis is done for the class A surface the image attached below: Tooling axis creation:  Here we have created tooling axis with the perpendicular method for the.I just extracted the base surface and created a centre point on and axis system it after this created a line perpendicular…

Draft analysis: For draft analysis go to the featured draft analysis click on compass and drag it to the tooling axis and then lock it an after it click on the surface here the draft angle which is greater than 3 degree will shoe on green color and in between 0 to 3 it will show on yellow color and below 0 degree will…

Draft analysis: For draft analysis go to the featured draft analysis click on compass and drag it to the tooling axis and then lock it an after it click on the surface here the draft angle which is greater than 3 degree will shoe on green color and in between 0 to 3 it will show on yellow color and below 0 degree will…

Report:  Draft analysis: For draft analysis go to the featured draft analysis click on compass and drag it to the tooling axis and then lock it an after it click on the surface here the draft angle which is greater than 3 degree will shoe on green color and in between 0 to 3 it will show on yellow color and below…

Draft analysis: 1.First the draft analysis is done for the class A surface the image attached below: For draft analysis go to the featured draft analysis click on compass and drag it to the tooling axis and then lock it an after it click on the surface here the draft angle which is greater than 3 degree will shoe on green…

Draft analysis: 1.First the draft analysis is done for the class A surface the image attached below: for draft analysis go to the eatured draft analysis click on compass and drag it to the tooling axis and then lock it an after it click on the surface here the draft angle which is greater than 3 degree will shoe on green…

Draft analysis: draft angle is provided on component to ensure easy removal of the component from the core and cavity after it solidifies. In Catia v5 draft analysis is done for the component, First a tooling axis is to be created click on the featured draft analysis pic on the  compass and drag it into the tooling…

TOOLING AXIS CREATION:         First we have to decide the direction of tooling axis, the z direction was good as from here all the features of the classs A is         easy to view.        Then Creat a point on the circle and drawn a line perpendicular…