Advanced Sheet Metal Design Using NX Cad Challenge_1_Casing Design

  Submitted By: PRASUN MAITI Education Program: POST GRADUATION Trade:          CAD Internship Period: 08.2022-26.11.2022 Internship Organization: Skill-Lync TABLE OF CONTENTS   Acknowledgement About the organization About the component About my position, responsibilities…

REPORTS ON THE ROUTING: AIM: To rout wiring harness in "ELECTRICAL HARNESS ASSEMBLY" workbench with the followng given data. Add protective covering (COT Tube), which I build in the last session. INPUT: Connectors- DT06-4S DT06-6S DT06-2S DT06-08SA COT Tube. PROCESS: Download Connector CAD data:1st I downloaded the connectors…

REPORT ON WIRING HARNESS ROUTING ANSD PACKAGING RULES CHALLENGE WEEK 3:  P CLAMP: This is support device whice is used to bind the bundles. In a P CLAMP there are two entry and exit point I had to defined. there I had to download the .igs file then I saved it as a part file, after that I created two points and…

REPORT ON 3D MODELING WIRING Harness:   introduction: In this challenge I had to download the connector(8-Pole, 3-Pole) and the mounting clip and open those in CATIA and I had to definned those as a electcrical part after that I had to assemble them.   3-pole connector and Clip assembly..... Process- …

Views of Radarmast.... Feature tree of Radarmast...   Camera view.. ALL VIEWS FOR ASSEMBLY... ALL FEATURE TREE, MATES.....       REPORT- TITLE-Modelling and Rendering of luxury yacht by using Solidworks OBJECTIVE- To design Yacht parts individually with proper dimensions and with the help…

    REPORT- American chopper Modeling, Assemblying & Rendering  Objective- To design the American Chopper(Herley Devidson bike) parts With proper dimension with the help of solidworks tools. To assemble the parts with proper mating requirements. After assembling to render the model with the the help…

REPORT- BACK DOOR DESIGN OBJECTIVE-  To design the back door parts (outer pannel upper & lower, inner panel, sealing flange, mounts, reinforcements and mastig flange. Draft analisys of inner panel ad assemble the whole back door. BACK DOOR PARTS- OUTER PANEL UPPER-Outer pannel upper is the upper par of outer panel…

REPORT- Roof Design OBJECTIVE- To design the roof outer, Front roof rail, Bow roof rails, Rare roof rail. To calculate the Heat distortion critecria and snow load criteria. ROOF AND ROOF PARTS- ROOF-An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting…

REPORT- SECTION MODULUS CALCULATIO ON HOOD AIM-To calculate the section modulus from the previous design HOOd, and find the strength , moment of inertia, and improve the hood for better load capacity. As the section modulus is directly proportional to the inertia, and inertia is directly proportional to the cross…

  REPORT-  FRONT FENDER DESIGN OBJECTIVE- Fender design in NX-CAD. INTRODUCTION- Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids,…

  REPORT- WHEEL ARCH-The wheel arch is the semicircular part positioned above the wheel of a vehicle. The most important body change was that the front wheel arch was cut higher into the fender. Corrosion had occurred around the splash plate at the back of the wheel arch. The wheel arch should be design sch that the wheel…

    REPORT OF HOOD DESIGN:- HOOD-Hood is an important part in automobile. It consists of two parts, one is outer panel and the other is the inner panel. Outer panel is for covering the inner panel and build with a soft deformable material to prevent damages to the others, and the inner panel is build with a hard…

UNDERBODY COATING-Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years, it's…

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  REPORT: TITLE-CAHALLENGE 7 OBJECTIVE-Create ‘Metal Bracket’ from the 2d Drawing. INTRODUCTION-In this tutorial we will learn the step by step procedure to create “Metal Bracket” from the given 2d Drawing using NX CAD. METHODOLOGY- FEATURED USED- CONTOUR FLANGE-Contour flange is used to create…

    TITLE-CHALLENGE 8 OBJECTIVE-CREATE BRAKET USING NX CAD INTRODUCTION-Learn abOut how to draw a braket using 2d drawing. DESIGN METHODOLOGY-   FEATURED USED- CONTOUR FLANGE-Contour flage is used to dra a sheet metal form a 2d line or automatically generate a sheet metal from a 2d open sketch. NORMAL CUT-Normal…

    TITLE- create enclosures with odd shapes or angles OBJECTIVES-To creat sheet metal from solids and reat the stiffened fetures. INTRODUCTION-In this tutorial we will learn the recommended workflow procedure to design a ‘Sheet Metal part for odd shapes’ using Siemens NX Sheet Metal Application. METHODOLOGY- First I did…

      BOX ASSEMBLY- INTRO-There are two parts in the box assembly, one is the box, and the other one is lid. DRAWING METHODOLOGY-Here in the bellow image I explain every method which are used to build the BOX ASSEMBLY.at first I creat a tab here,Then I created two flanges from the tab. And then I created two flanges from…

      PAD-Pad command is used to creal a ketch into sheet metal. BEND- Bend is used to bend the edges like flenge. For the bend have to give the limit. FLANGE-Flange command is used to creat various flenges on the edges. DIMPLE-Dimple is a stiffener feature. BEAD-Bead is used to give strength to the sheet…

      TOOLING AXISES-First tooling axis I created for the door arm rest, showing in the below figure here I created the orange tooling axis for creation of c surface sweep the c surface. It is created with the help of 'NORMAL TO SURFACE' command. And the red one is for the Heat stakes creation.I created…

        DRAFT ANALYSIS-Draft for the final component i submitted. Here the ribs have the 5 degree draft angle, thats why these are shown in blue colour. And before I said I thing the A surface is for educational purpose thats why some of the surfaces have next to 0 degree draft. I  created the …

      DRAFT ANALYSIS- First analysis is for the surface what i crated with the A, B & C surface.the side of the component draft is about 2.993 degrees for that I created the min draft of 2.9 degrees.Second draft is for the part using closed surface command. This is the same what I used for the surface…

          tooling axis- first tooling axis I created with the help of normal to surface methode.secong tooling I crated with bisecting methos what is in pink mid line. draft analysis- I did the draft analysis for both hollow and solid surface which I created. And the draft analysis are same for…

    tooling axis- the tooling axis what I created using the normal to surface method but that was not enough, so I created the tooling axis for side core what is called side core tooling axis. Draft Analysis-First draft analysis is for the solid body. And that the draft analysis is not fully defined, so then…

    DRAFT ANALYSIS- Green colour is for above 2.9 digree draft. Sky colour is for 0-2.9 digree draft. Red colour is for negative draft.   TOLLING AXIS CREATION- For y axis firstly I use intersect from 3d element.  For X axis I creat a line and the give ange of normal draft.  For creating final…

%forward kinematics of a robotic arm clear all close all clc %inputs l1=2; l2=1.5; theta1=linspace(0,90,10); theta2=linspace(0,90,15); ct=1 for i=1:length(theta1); THETA1=theta1(i); for j=1:length(theta2); THETA2=theta2(j) x0=0; y0=0; x1=l1*cosd(THETA1); y1=l1*sind(THETA1); x2=x1+l2*cosd(THETA2); y2=y1+l2*sind(THETA2);…