Aim: To create the Bumper Plastic component through the given Class-A surface.  Tooling axis: The axis is the direction in which the mold opens or else the core and cavity open. The tooling axis should help to clear components from the core and cavity, so it plays a very crucial role in plastic designing and manufacturing…

Aim: To create the Switch Bezel Plastic component through the given Class-A surface. Tooling axis: The axis is the direction in which the mould opens or else the core and cavity opens. The tooling axis should help to clear component from core and cavity, so it plays a very crucial role in plastic designing and manufacturing…

Aim: To create the Coin Holder Plastic component through the given Class-A surface. Tooling axis: The axis is the direction in which the mold opens or else the core and cavity open. The tooling axis should help to clear components from the core and cavity, so it plays a very crucial role in plastic designing and manufacturing…

Aim: To create the Core and cavity blocks for the switch bezel. Tooling axis: The axis is the direction in which the mold opens or else the core and cavity open. The tooling axis should help to clear components from the core and cavity, so it plays a very crucial role in plastic designing and manufacturing also. Parting…

Aim: To create the rib and screw boss for the Drill Handle. Tooling axis: The axis is the direction in which the mold opens or else the core and cavity open. The tooling axis should help to clear components from the core and cavity, so it plays a very crucial role in plastic designing and manufacturing also. Draft Angle:…

Aim: To create the Dog House for the Door Trim by considering the design rules. Tooling axis: The axis is the direction in which the mold opens or else the core and cavity open. The tooling axis should help to clear components from the core and cavity, so it plays a very crucial role in plastic designing and manufacturing…

Aim: To create the Door Trim Lower Plastic component through the given Class-A surface and the Heat Stakes and the locators for the Closed body. Heat staking: Heat staking also known as thermoplastic staking is the process of joining two dissimilar materials together. In heat staking, we use local heating and…

Aim: To create an A-pillar using the Master section. A-Pillar:  In cars, “pillars” refer to roof pillars, and they're lettered front to back. A-Pillars straddle the windshield. Tooling axis: The axis is the direction in which the mold opens or else the core and cavity open. The tooling axis should help to clear components…

Aim: To Create a Cat Product and Drawings of given part bodies using an Assembly workbench in Catia V5. CV Joint: Constant-velocity joints (also known as homokinetic or CV joints) are mechanical joints that allow a drive shaft to transmit power through a variable angle, at constant rotational speed, without an appreciable…

Aim: To develop a Door Trim Panel from the Given Class A surface and also to attach all the required B Surface Attachment  Features. Description: In this project is a brief explanation of how the Door trim Panel of a car is developed as per industrial standards by following all the design rules for creating the Class B…

Aim: To explain Benchmarking and to suggest a car that satisfies all the needs of Mr. D.S. Pughazhyendhii in his price range. Benchmarking:         Benchmarking is the process of comparing your organization, its operations, or processes against the best in the industry. Benchmarking is all about setting a standard for…

Underbody Coating: As the name suggests, undercoating is usually a black, thick liquid that is sprayed on the underside or undercarriage of the car and is used to protect the metal from rust and corrosion. It is most commonly applied to vehicles that are used in wet or salty environments since it absorbs most of the…

Aim: To create a Hood Assembly which consists of a Hood Inner Panel, Outer panel, hinge assembly, and striker by using the UGNX tool. Hood: The Hood is a hinged part that acts as a cover for the engine compartment which also creates easy access for the engine compartment. The manufacturing procedure of a hood: The Hood…

Aim: To Calculate the Section Modulus of the Hood section. Neutral Axis: The centermost layer of any section of a component is called the Neutral axis. Neutral Axis doesn't get affected by any kind of load that is perpendicular to it which means there is no stress or strain on the neutral axis. The range of stress varies…

Aim: To analyze the WHEEL ARC of the FENDER according to the requirements of different nations. Fender: The main purpose is to prevent sand mud rocks liquids and road spray from being thrown into the air by the rotating tire. Prevent injuries for pedestrians from all the chips and rocks from tires. It also covers the engine…

Aim: To design a fender with the given master section. FENDER: The main purpose of the fender is to prevent sand mud rocks liquids and road spray from being thrown into the air by the rotating tire. Prevent injuries for pedestrians from all the chips and rocks from tires. It also covers the engine compartment. Front fender…

Aim: To design the Roof as per the given master section and satisfy the prediction formulas. Introduction: The Roof of a car is the component that encloses the passenger compartment from the top. It protects the Passengers and the interior of the car from external environments thus providing a safe and isolated cabin.…

Aim: To design Back Door from the given styling surface. Description: The back door of the car is also known as Tailgate. This is a critical part of back impacts in an accident, which should ensure that crash wouldn’t injure the passengers. The back door consists of one inner panel and two outer panels. Most of the time…

Aim: To assemble and apply GD&T to the butterfly valve assembly drawing. Description: Butterfly valves are used where space is limited. Unlike gate valves, butterfly valves can be used for throttling or regulating flow as well as in the fully open and fully closed position. The pressure loss through a butterfly…