UNDERBODY COATING-                                                                                     …

A specific, distinctive vehicle attribute branding is essential to make cars unique and competitive. As a first step on the way, vehicle manufacturers have to benchmark their vehicles in the competitive environment in order to understand and to strengthen or improve the potential of their vehicles.  BENCHMARKING-…

REPORT ON HOOD DESIGN- CHALLENG-  Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters. AIM-  The aim is to design parts of the hood of a car and assemble them together. WHAT IS HOOD-       A car hood, also referred to as a bonnet in…

 FENDER DESIGN – WHEEL ARCH- OBJECTIVE:-      Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. WHEEL ARCH:-      The shaped part of the bodywork of a car or other vehicle that allows the wheel to be accessed,…

FENDER DESIGN OBJECTIVE:-     The objective of this project is to design different mounting areas like Sill, Bumper, Baffle(Splash), and A-Pillar mount according to the Engineering standard and drip area using master section on given skin data . FENDER:-   Fender is the American English…

SECTION MODULUS CALCULATION AND OPTIMIZATION OBJECTIVE:-  Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y Optimization with a new section that has an improved Section Modulus compared to the previous one and mention what changes…

ROOF DESIGN OBJECTIVE-  To create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Provide appropriate dimensions and check for Draft analysis. And to Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs.…

BACK-DOOR  DESIGN Objective:  Use the provided styling surface to come up with a back door design, use appropriate design methodologies and provide the necessary reinforcements and embosses. Back Door:-  A back door is a BIW component found in all Automotive car generally used for opening and closing of…

Wiring harness design in CATIA V5 - 3D modeling Q.- Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.   Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

Wiring harness routing & packaging Rules Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp Wire Harness Assembly Structure-  Clip Definition CLIP DEFINITION- Process: Create two points one as entry and another…

Wiring harness design in CATIA V5 - 3D modeling  Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity…

Wiring harness design in CATIA V5 - 3D modeling Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an…

Wiring harness design in CATIA V5 - 3D modeling Q1. Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.     answer- ELECTRICAL HARNESS FLATENING- We use following steps…

PROJECT 1 Statement of assignment: Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can be used, or…

PROJECT- 2 Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5. Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated…

Week 8 - Challenge 1 - Base Bracket Design Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   BASE BRACKET…

Week 8 - Challenge 2 - Switch Bezel Design OBJECTIVE- Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  SWITCH…

Week 8 - Challenge 3 - Coin Holder Design OBJECTIVE- Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take…

Week 8 - Challenge 6 - Core & Cavity Design OBJECTIVE- Create the Core and cavity blocks for the switch bezel designed in the earlier challenge. SWITCH BEZEL IGES PART CLASS A SURFACE:- Now we will check the connectivity of the Class A Surface Ensure that there is no gap between the component, using join command.We…

Week 9 - Challenge 3 - Bumper Objective- Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness…

Week 7 Challenge - Assembly Workbench Objective- In this week’s assignment, you will have to create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly…

Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss) OBJECTIVE- To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft…