A PROJECT REPORT MODELING OF AN AMERICAN CHOPPER IN SOLIDWORKS  INTRODUCTION In this project we are going to learn  about the Design Methodology of  the American Chopper bike and assembling the modeled parts  in software SOLIDWORKS. We get started with blueprint setup, which is followed by the Modeling of the individual…

A PROJECT REPORT ON MODELING OF SUNSEEKER PREDATOR YACHT     INTRODUCTION In this project we are going to learn about the conceptual modeling of the Sunseeker Predator Yacht, followed by the assembling of the modeled parts in SOLIDWORKS.The intent of the project is to have  an in-depth idea about modeling…

Objective : To perform a draft Analysis on the given CLASS A Surface Of a FAn Cover in CATIA V5. DRAFT: A Draft is an angle provided on the features of the product such as ribs, walls etc for ease of the removal in the molding operation. It should be provided on both inner and outer faces of the component. 3 deg is the…

AIM: To create a base bracket component through the given CLASS A Surface and to perform the draft analysis on the component. OBJECTIVES To create the Tooling Axis in the best possible direction. Draft Analysis on the CLASS A Surface and the Final Plastic Component. Creation of CLASS B and CLASS C Surface. CLASS A Surface…

AIM: To create a base bracket component through the given CLASS A Surface and to perform the draft analysis on the component. OBJECTIVES To create the Tooling Axis in the best possible direction. Draft Analysis on the CLASS A Surface and the Final Plastic Component. Creation of CLASS B and CLASS C Surface. CLASS A Surface…

AIM: To create a Door ArmRest as per the OEM standards through the given CLASS A Surface and to perform the draft analysis on the component. OBJECTIVES To create the Tooling Axis in the best possible direction. Draft Analysis on the CLASS A Surface and the Final Plastic Component. Creation of CLASS B and CLASS C Surface.…

AIM: To create a Coin Holder as per the OEM standards through the given CLASS A Surface and to perform the draft analysis on the component. OBJECTIVES To create the Tooling Axis in the best possible direction. Draft Analysis on the CLASS A Surface and the Final Plastic Component. Creation of CLASS B and CLASS C Surface.…

AIM: To create a Switch Bezel component through the given CLASS A Surface  and to perform the draft analysis on the component. OBJECTIVES To create the Tooling Axis in the best possible direction. Draft Analysis on the CLASS A Surface and the Final Plastic Component. Creation of CLASS B and CLASS C Surface. CLASS…

AIM: To create a rib for the center console coin holder as per the OEM standards and design rules. RIBS Ribs are indispensable functional structures on many plastic parts. It can effectively improve the rigidity and strength of plastic parts.By using ribs, it is not necessary to greatly increase the wall thickness of the…

AIM: To create a SCrew Boss and dog House for the center console coin holder as per the OEM standard and design considerations. SCREW BOSS They are used to aid in the assembly of molded parts by providing a channel for a screw. Designing plastic screw bosses is fairly straightforward but there are a few considerations…

AIM: To design the Door Applique with B Side Engineering Features such as Heat stakes and Locators through the given CLASS A surface as input by considering the Design rule and following the OEM standards. OBJECTIVES To create the Tooling Axis in the best possible direction. Draft Analysis on the CLASS A Surface and the…

AIM: The objective of this project is to design a B Pillar and the attachment features with CLASS A Surface and the Master Sections as the input by following the OEM standards. MASTER SECTIONS Master sections are the guides for design requirements which decide the component packaging after technical (Styling, Concept or…

QUICK RETURN MECHANISM PART 1       PART 2       PART 3      PART 4       PART 5       ASSEMBLY      CV JOINT PART 1       PART 2     PART 3         …

BENCHMARKING Benchmarking involves a structured comparison between similar products,  services or processes on some dimensions of performance. For example it can be used to compare the availability and delivery of features in a product and in this  form often provides the basis of consumer tests and reviews.…

UNDERBODY COATING Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years, it’s…

AIM : To design a Hood with hinge assembly and striker,  by considering the design aspects and pedestrian safety through the given  CLASS A Surface following the Master Sections as per the OEM Standards.  1.HOOD The Hood is the opening body panel that covers the engine compartment. It is also considered as another type…

SECTION MODULUS OF HOOD Section modulus is defined as the ratio of moment of inertia of a section about the neutral axis to the distance of the outermost layer from the neutral axis. It is the direct measure of the strength of the shaft section or the beam section. Higher the section modulus of a structure, the more resistive…

WHEEL ARCH The wheel arch is the semicircular arch shaped cavity of a fender which houses the wheel . The wheels should be positioned in such that it should be at a certain distance inside the from the outermost edge of the fender., to avoid chipping inside the engine compartment and the pedestrians too. Wheel Arch Requirement…

FENDER DESIGN AIM: To design a  front fender of a car by following the given master section as per the design considerations of OEM. FENDER It is an aesthetic component/part of a car that frames the wheels. Prevention of sand,  mud particles, and other road contaminants from being thrown into the engine compartment and…

ROOF DESIGN AIM: To design a roof with all the components like front roof rail, rear roof rail, and bow roofs by following the given master sections and the high-quality surface, considering all the design requirements as per the OEM standards. ROOF  An automobile roof or car top is the portion of an automobile that…

BACK DOOR DESIGN AIM: To design a backdoor of a car with all the required reinforcements through the given high-quality surface, considering all the design requirements per the OEM standards. BACKDOOR Back Door or Tail Gate is the part that covers the rear end or back portion of the car. The opening of the backdoor varies…