Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

AIM: To route the wiring harness for the given Tailgate. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Consideration's: Wiring harness should be routed in such way that it is easy to assemble and access. Easy manufacturing,…

Aim: To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA , PACKAGING ASSUMPTIONS and TECHNICAL ASSUMPTIONS : Wiring…

Aim:  Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.                                …

Aim: To Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 ,…

Aim: To solve the above parts and define it as Electrical support using Electrical Part design Workbench and Define all the necessary properties.   PART-1 : P - CLAMP:             P-Clamp is an Electrical Support equipment which provides support to the wire bundle to remain fixed to the automobile or any components or…

Aim: To Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)                      …

Aim: To define Electrical properties of the given components. OBJECTIVE: Downloading the 3D CAD files form the te.com website and then defining the parts electrically and further creating a catalogue for the components. PART - 1: DEUTSCH DT06 - 08SA:  The First Step is to download the Connector from the website and convert…

Week 11 - Final project: Objectives: To create individual tooling axis for the parts and perform draft analysis on the class A surface To create the class B and class C surfaces from the given class A surface To form a solid geometry by combining all the surfaces To decide an attachment strategy for the part and create…

Assembly Workbench: Model-1: Quick Return Mechanism: Sketch of Slotted Lever :                                                                     …

Aim: To create the A pillar Design with Master Section and using through the given Class-A surface. Also create the engineeing features as Dog house. Class A Surface:                                            …

Aim: To Create the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique. Class A Surface:                                                    …

Aim: To Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model Class A Surface:            …

Aim: To Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. DOG HOUSE: Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like…

AIM: Create the Rib and Screwboss for the Drill Handle considering the design rules. Tooling Axis:                                                             The…

AIM: To Create the Core and cavity blocks for the switch bezel . TOOLING AXIS: The direction in which the mould open and closes is called the tooling axis direction. Here, using project intersection along yz plane is created and the two inclined lines were drawn inside the positioned sketch. Then bisecting lines with…

Bumper Aim: To Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Class A surface:                                      …

Coin Holder Design Aim: To Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Class A Surface:    …

Switch Bezel Design Aim: To Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model Class A surface:    …

Aim: To Create the Base Bracket Plastic component through the given Class-A surface.To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Class 'A' Surface:                                    …

  Aim: To calculate the section modulus of the car Hood by taking its crosssection and analyzing the result. And to improve the section modulus of the car Hood by altering the Design .   Section Modulus: It is the ratio of Moment of Inertia (I) of the beam cross-section about the neutral axis to the distance…

Aim:  To Design the BackDoor with the provided styling surface ,using appropriate design methodologies, and providing the necessary reinforcements and embosses.   BackDoor: It is a hinged board or door at the rear of the vehicle that can be moved up or down during loading and unloading. Back doors are one of the type doors…

AIM: To make a Detailed report on Underbody coating and its purpose and  its types .   Under Body Coating: An undercoating is a spraying accessory that protects the vehicle body underneath. Its is a thick cladding that is uniformly placed under car underside. It prevents corrosion to car underbody It also protects…

Aim: To suggest Mr. D.S. Pughazhyendhii a car so that he will buy a good car for his family.   Benchmarking: Benchmarking is a process where you measure your companys success against other similar companies to discover if there is a gap in performance that can be closed by improving your performance. Studying…

ROOF CHALLENGE AIM: The objective of the project is to design roof and its reinforcements by following the master section provided. And To perform Curvature Study on roof by Heat Distortion and Snow load criteria. And to perform Draft analysis for manufacturing  Feasibility of components.   ROOF: An automobile roof or car…

Fender Wheel Arch Challenge                                                           Objective:               The main objective of the challenge is to calculate the Wheel Arch area and check whether the car passes the European standard.   Fender Wheel Arch: It is semi circular part positioned above the wheel of the car.…

FENDER DESIGN: AIM: To design a  front fender of a car by following the given master section as per the design considerations. FENDER:                                            A fender is the part…

Hood design-Week 2:   INTRODUCTION:                                                The hood is the hinged cover over the engine of motor vehicles. In design perspective hood should meet some specific…