Project 2

AIM:

• To route the wiring harness for the given Tailgate.
• Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.
• Apply Protection coverings as required.

Consideration's:

• Wiring harness should be routed in such way that it is easy to assemble and access.
• Easy manufacturing, installation, removal and maintenance have to be considered while designing the wire harness.
• Wiring Harness should be kept away from sharp environment like edges, corners etc.
• Avoid harness routing and clipping in the blind zones or hard to reach areas during harness assembly or service.
• Provide additional slack if needed according to the surrounding and harness bending requirement. If harness is passing through the closures/doors or tail gates then envelope dimensions during opening and closing of doors shall be considered to provide the slack. Check the harness slack requirements with open and close conditions to avoid excess slack.
• Routing through small structural holes and openings shall be avoided. To minimize chaffing and handling of the wiring harness during installation.
• It should be make sure that there is no case of fouling while designing the wiring harness in the CAD environment. Additional mounting equipments like clips/clamps may be used to avoid fouling.
• Use of rubber grommet is recommanded if harness is passing through sheet metal panels. Example- firewall, passing to door, tail gate etc.
• The branch length should be greater than 50mm.
• The minimum distance between the clip and branch point should be at least 25mm.
• The minimum distance between the two branch points should be at least 50mm.
• Clips/clamps used for the wiring harness should be easily available in the market to avoid extra cost for custom mounting solutions.

COMPONENTS:

1.C-DT06-2S:

                                                

• Define the component electrically

                                                           

• Define the bundle connection point and connector connection point

   Bundle connection point:

                                                          

 connector connection point:

                                                        

                                                        

2.C-DT06-08SA:

                                                                  

• Define the component electrically

                                                                    

• Define the bundle connection point and connector connection point

      Bundle connection point:

                                                                     

   connector connection point:

                                                                 

                                                                 

                                                                 

   3.Furr_Clip_20mm:

                                                                  

• Define the component electrically

                                                                  

   Position the Connectors and clips :

                                                                      

                                                                      

HARNESS ROUTING:

                                                                     

                                                                    

                                                                    

Add protective covering to the bundle's:

                                                                   

                                                                  

BUNDLE CONTINUITY CHECK:

                                                                

FLATTENING:

                                                                

DRAWING: