Week 8 - Challenge 6 - Core & Cavity Design

# BIW FIXTURE DESIGN METHODOLOGIES CHALLANGE #Question No.1 – What are Design methodologies? Answer:DESIGN METHODOLOGIES :-In this methodology we learn about three design processes, we're going to study how we proceed while doing a design. And one of the things that we take care of is structuring or design tree so…

1)What is the process of project execution activity?1)RFQ received - This id the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements, specifications etc. in form of documents or data. Also customer specifies its Technical offer, commercial offer, how…

A) Objective :- Create B-class surface, C-class surface, and the tooling axis for the given BUMPER model. To publish class-A surface, B-class surface, C-class surface, and the tooling axis Performing draft analysis (3 degree) to verify the creation of the Tooling axis. B) Software :- CATIA V5 (Generative Shape…

1) BENCHMARKING :- Benchmarking is a process of measuring the performance of a company's products, services, or processes against those of another business considered to be the best in the industry, aka “best in class.” The point of benchmarking is to identify internal opportunities for improvement. 2)…

WHAT IS GEOMETRIC DIMENSIONING AND TOLRANCING ? ANS :- Geometric Dimensioning and Tolerancing (GD&T or GD and T) is a language of symbols and standards designed and used by engineers and manufacturers to describe the shape (geometry) and size (dimensions) of a product and facilitate communication between entities working…

1} AIM :- ROUTE THE WIRING HARNESS ON THE GIVEN CAR BACKDOOR AND PREPARE FLATTEN VIEW DRAWING IN CAD MODELING SOFTWARE CATIA-V5. 2} OBJECTIVE :- The objective of this project is to route the wiring harness and prepare flatten view drawing for the backdoor of the car. All types of packaging rules have to be considered…

1} AIM :- Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. 2} INTRODUCTION :- The automotive wiring haness is referred to as the…

[1] AIM :-  TO FLATTEN THE HARNESS ASSEMBLY COMPELETED IN " WEEK 4 CHALLANGE ". PLACE THE FLATTEN VIEW ON DRAWING SHEET. ENSURE THE  BUNDLES WITH PROTECTIVE COVERINGS HAS DIFFERENT VISUALS ON DRAWING VIEW. [2] OBJECTIVE :- (A) TO FLATTEN THE HARNESS ASSEMBLY COMPLETED IN WEEK 4 CHALLANGE. (B) ORIENTATION OF CONNECTORS…

WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING   WEEK 5 & 6 CHALLANGE :- Q1. ROUTE THE FOLLOWING HARNESSS LAYOUT IN ELECTRICAL WORKBENCH. MAKE ASSUMPTION FOR HARNESS BUNDLE DIAMETERS. USE THE CONNECTORS PROVIDED. AFTER COMPLETION OF ROUTING,   Check the bundle Continuity. Add snap of result in submission…

WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 4 CHALLANGE :- {1} OBJECTIVE :- 1) TO ROUTE THE FOLLOWING HARNESS LAYOUT IN THE ELECTRICAL WORK BENCH IN CATIA V5. MAKE ASSUMPTIONS FOR HARNESS BUNDLE DIAMETERS. USE FOLLOWING CONNECTORS AS SHOWN IN LAYOUT DIAGRAM. 2)  ADD PROTECTIVE COVERINGS ON ALL THE BRANCHES CONNECTED…

# WIRING HARNESS ROUTING AND PACKAGING RULES #  OBJECTIVE  :- 1) DOWNLOAD FOLLOWING CLIP CAD DATA AND DEFINE IT AS ELECTRICAL SUPPORT USING ELECTRICAL PART DESIGN WORKBENCH. DEFINE ALL THE NECESSARY PROPERTIES. P clamp 2) DOWNLOAD THE FOLLOWING BACK SHELL CAD DATA AND DEFINE IT AS ELECTRICAL BACK SHELL USING ELECTRICAL…

{1} OBJECTIVE :- DOWNLOAD FOLLOWING CONNECTORS AND CONNECTOR CLIP CAD DATA FROM GIVEN LINK AND DEFINE IT AS ELECTRICAL CONNECTOR USING ELECTRICAL PART DESIGN WORKBENCH. DEFINE ALL THE NECESSARY PROPERTIES TO CONNECTORS AND CLIP.   Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

AUTOMOTIVE DESIGN OF CAR BACK DOOR USING NX CAD [1] OBJECTIVE :- 1) DESIGNING OF CAR BACK DOOR FROM THE GIVEN CLASS A STYLING SURFACE USING THE APPROPRIATE DESIGNING TECHNIQUES ON CAD MODELING SOFTWARE SIEMENS NX-CAD. 2) THE OBJECTIVE OF THIS PROJECT IS TO DESIGN A BIW BACKDOOR (TAILGATE) OF A CAR  WITH AN INNER PANEL…

AIM :- TO DESIGN A ROOF WITH ROOF OUTER REAR FLANGE , FRONT ROOF RAIL ,  BOW ROOF RAIL 1 , BOW ROOF RAIL 2 , CENTER ROOF RAIL WITH REINFORNCEMENT RAIL AND REAR ROOF RAIL AS AN ASSEMBLY WITH THE GIVEN DATA AND PROVIDED THICKNESS USING CAD MODELING SOFTWARE SIEMENS NX-CAD .                                           OBJECTIVES :-…

*FENDER DESIGN CHALLANGE :- 1) OBJECTIVE :- THE OBJECTIVE OF THIS PROJECT IS TO DESIGN CAR FENDER USING CAD MODELING SOFTWARE SIEMENS NX-CAD CONSIDERING ALL THE DESIGNS RULES AND THE MASTER-SECTION PROVIDED. 2) INTRODUCTION :- Design of any product starts from an requirement . The design engineer sketches the product based…

1) WHEEL ARC CHALLENGE :- 2) OBJECTIVE :- THE OBJECTIVE OF THE WHEEL ARC CHALLANGE IS TO CALCULATE THE WHEEL ARC AREA USING CAD MODELING SOFTWARE SIEMINS NX-CAD AND TO PROVE WEATHER THE GIVEN FENDER OF THE CAR PASSES EUROPEAN STANDARDS OR NOT. 3) INTRODUCTION :- A) FENDER :- Fender is the American English term for the…

OBJECTIVE  :-  Calculate section modulus of the previously created design of car hood by taking a cross-section of it and analyzing the result. To come up with a new design that would increase or improve the section modulus of the existing car hood and optimize our design to obtain better results. SECTION MODULUS…

1) OBJECTIVE :- The aim of this project is to construct a well defined hood assembly by modeling the different parts IN SIEMENS NX CAD needed in creation of our hood assembly that parts are hood inner & outer panel, hinge assembly, striker, etc.   2) INTRODUCTION :-  HOOD :-   A car hood also referred…

  AUTOMOTIVE UNDERBODY COATING 1) INTRODUCTION :- A car’s underbody is exposed to the most wear and tear caused by muddy water, potholed roads, stones and other obstacles on the road. Because it’s not in plain sight, we often do not see the damage. 2) UNDERBODY :- This method involves spraying a tar-based…

DEVELOPMENT OF DOOR TRIM PANEL:- 1) OBJECTIVE :- THE OBJECTIVE OF THIS FINAL PROJECT IS TO CREATE DOOR TRIM PANEL FROM GIVEN CLASS A SURFACE OF LOWER SUBSTRATE , ARM REST , MAP POCKET , BOTTLE HOLDER . 2) ABSTRACT:  This report contains a brief theory on design rules and the approach followed to achieve the final…

OBJECTIVE :- TO CREATE ASSEMBLIES OF THE FOLLOWING :- A.) CREATION OF ALL THE PARTS AND DRAFTING SHEET OF ALL THE PARTS OF 4 BAR QUICK RETURN MECHANISM. B.) CREATION OF ALL THE PARTS AND DRAFTING SHEET OF ALL THE PARTS OF CV JOINT. 1.) SKETCH BASED FEATURE IN CATIA V5 :- Features are entities you combine to make…

1) AIM :- Create the A pillar plastic part from the given Class A surface, considering the design rules using master section and perform the draft analysis. 2) INTRODUCTION :- A. DOG HOUSE :- Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering…

#DOOR TRIM WITH LOCATORS AND HEAT STAKES# 1) AIM :- Thicken the Door Trim, add Two- and Four- Way Locators and Heat Stakes according to the design rules and verify with draft analysis. 2) INTRODUCTION :- A) HEAT STAKES :- Heat staking also known as thermoplastic staking is the process of joining two dissimilar…

1) ATTACHMENT FEATURE CREATION - CHALLANGE 2 :- 2) AIM :- Create the Dog House for the Door Trim considering the design rules. 3) INTRODUCTION :- A. DOG HOUSE :- Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators,…

A) AIM :- Create Rib and Screw boss for the door handle considering design rules B) INPUT :- Given Class A surface of door handle with the thickness of the component 2.5 mm. C) Procedure for the projects :- Creating the tooling axis Draft analysis of Class A surface Creating Class B surface Creating Class C surface…

A) Objective :- Create the Core and cavity blocks for the switch bezel. To publish tooling axis , closed body, parting line , parting surface. Performing draft analysis (3 degree) to verify the creation of the Tooling axis. B) Software :- CATIA V5 (Generative Shape Design) C) Introduction :-  CATIA V5    …

A) Objective :- Create B-class surface, C-class surface, and the tooling axis for the given coin holder model. To publish class-A surface, B-class surface, C-class surface, and the tooling axis Performing draft analysis (3 degree) to verify the creation of the Tooling axis. B) Software :- CATIA V5 (Generative…

A) Objective :- Create B-class surface, C-class surface, and the tooling axis for the given Switch Bezel model. To publish class-A surface, B-class surface, C-class surface, and the tooling axis Performing draft analysis (3 degree) to verify the creation of the Tooling axis. B) Software :- CATIA V5 (Generative…

A) Objective :- Create B-class surface, C-class surface, and the tooling axis for the given Base bracket model. To publish class-A surface, B-class surface, C-class surface, and the tooling axis Performing draft analysis to verify the creation of the Tooling axis. B) Software :- CATIA V5 (Generative Shape Design) C) Introduction…

{ RADAR MAST } :- A. FRONT VIEW:- B. ISOMETRIC VIEW :- C. SIDE VIEW :- D. FEATURE TREE :- 1,2,3 { YACHT ASSEMBLY } :- A. FRONT VIEW :- B. ISOMETRIC VIEW :-  C. SIDE VIEW :- D. TOP VIEW :- E. FEATURE TREE :- 1,2    REPORT ON SUNSEEKER YACHT MODEL USING SOLIDWORKS :-   1. TITLE :- DESIGNING OF ALL…

1. TITLE :- DESIGNING OF ALL THE PARTS AND ASSEMBLY OF AMERICAN CHOPPER MODEL USING SOLIDWORKS MODEL 2. OBJECTIVE :- DISIGNING OF ALL THE PARTS  AND ASSEMBLY OF AMERICAN CHOPPER MODEL USING VARIOUS     COMMANDS AND FEATURES IN SOLIDWORKS. 3. INTRODUCTION :-  American Chopper is a two wheeler. I used Solidworks to design…