Week 8 - Challenge 3 - Switch Bezel Design

Aim:- Assemble and apply GD&T to the butterfly valve assembly drawing. Objective:- The objective of this project is to model a butterfly valve and apply GD&T to the different parts and assembly of the butterfly valve.  Introduction:- A Butterfly valve is a quarter-turn rotational motion valve, that is used…

Aim: To Design Automotive Door Panel Trim by using Catia V5, With a given Class A surface and crating a B side Feature as per Design Guidlines Rules.   Objective: To create Tooling axis and perform a draft analysis for given Class A surface of each part. From the Class A surface create Class B & C surface and…

Design and Assembly of Quick return Mechanism and CV joint Quick Return Mechanism: This mechanism is used to where the rotary inputs is provided to get into the reciprocating motion as the output. They were achived by constraining the relative motion of the links as per requirements enables the quicker retraction of the…

Aim: To Design Automotive B-piller Trim through Master section and creating a Engineer features. Master section: The master section help use to decide the feasibility, clearence, packing and fixation strategy of a components before working it in 3D. B-piller: In the cars the B-piller acts as a center piller.This piller…

Aim: To design a Door applique with Engineering features like Heat stach, Locators given with stylish aurface/class A surface and draft analysis for Manufacturing process. Theory: HEAT STACK Heat staking also known as thermoplastic staking is the process of joining two dissimilar materials together. In heat staking we…

Objective: The main objective of this project is to create a screw boss and Dog house for coin holder Screw boss The boss is one of the basic design elements of plastic moulding, Bosses are usually cylindrical because that is the easiest form to the machine in the mould and it is also the strongest shape to have in the…

Objective: Creating a Rib as per Design guidelines for the coin holder and draft analysis  Draft Analysis: The draft analysis command will enable as to detect if the part that is drafted is easily removed while the manufacturing process. This type of analysis is performed based on the color ranges identifying…

Objective: To create a core & cavity block for the given Switch Bezel as we designed earlier challenges. Core and cavity block The core is an extended or Male portion of the mold that creates the internal plastic part surface or Class A surface, whereas the Cavity is a depression or female portion of the mold that…

COIN HOLDER Aim: The main objective of this challenge is to create Class B and C surfaces from Class A surface, create a Tooling axis for the manufacturing aspect and finally Draft analysis. Objective: To ensure proper tree structure is followed. Geometrical sets should have a proper name based on the sketch present inside…

Objective: The main objective of the Door Armrest challenge is to create Class B and Class C surfaces with the help of class A surface finally Draft analysis. Tooling Axis: It is the direction in which the components will eject the part after the molding process is completed. By adding the side core it will increase the…

Objective: The main objective of this project is to draft analysis, Tooling axis, and Closed surface for a Switch bezel  Draft Analysis:  A small draft angle is provided to each and every area of components in order to get easy removal of the components from the tool. The draft analysis technique is used…

 Objective: The main objective is to create draft analysis and Tooling direction for the given Class-A surface as a Base Bracket. Draft analysis  A small draft angle is provided to each and every area of components in order to get easy removal of the components from the tool. The draft analysis technique is used…

Draft Analysis for Fan cover Objective: The main objective of this project is to draft  analysis by creating a tooling axis for a given Class-A surface. Introduction A small draft angle is provided to each and every area of components in order to get easy removal of the components from the tool. The draft analysis…

 Design of Backdoor/Tailgate Objective:  1. From styish surface designing the backdoor for cars. 2.  To design an inner panel for the back door. 3. To design the necessary reinforcements like Hinge, Gas-stay, Wiper motor, Latch and striker on the basic of engineering standards. 4. The inner panel is subjected…

 Car roof with Design consideration  Objective: 1. The main objective of this project is to design thr Front roof, Rear roof, Bow roof, Center reinforcement for given styling surface. 2. Perform a curvature study on stylish roof  and check the calculation for Heat distortion criteria and Snow Load criteria…

 Aim: To design front fender by using skin data from stylish team and designing using NX Cad Front fender:  Fender is the US english term for part of an automobile that frames the wheel well. Its main puroposes is to shield wheels and protect  both passenger's compartment and pedestrains safety. Front fender…

Section Modulus caculations and Optimization for Hood design Aim: To determine the section modulus for the given hood design. Section modulus: Section modulus is defined as the ratio of moment of inertia os a section about its centroidal axis and to the distance of extreme layer from neutral axis. It is also refered…

Design of car Hood Design by considering Pedestrain safety and some Engineering concept Aim: To design the car hood and Assemblying the hood by considering the outer panel,inner panel, hinge assembly, Latch and stricke, Pedestrain safety. Data to be used to create hood assembly Outer panel Thickness = 0.75mm Inner panel…

UNDER BODY COATING AND ITS PURPOSES As we known while sitting on the driving seat enjoying the smooth ride, the underbody of our car is always exposed to muddy water, stones, rugged roads, and potholes. This makes it prone to wear and tear, which is often not in plain sight but could lead to serious issues if not taken…

  Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once in a month. Also, he will be using his car to…

Title : Creating a Advanced sheet metal design using NX CAD for  Metal Bracket 2 Objective: To understand 2D drawing then Modeling the metal bracket2 by NX CAD Introduction: These are manufactured by conducting stamping or die casting operation. These brackets found their application for mounting of any products starting…

Title: Creating a Bracket for sheet metal using NX CAD Objecive: By using 2D Drawing creating 3D model in NX CAD as per required Dimension, to create Bracket using Sheet metal features as per Industrial aspects Introduction: Sheet metal parts can be found from the small light fixtures to the automotive body parts because…

Title: Creating a Enclosures with odd shape for Sheetmetal In Nx CAD Objective: In sheet metal creating a  enclosures with odd shape or angle and also forming soild model in to sheet metal model  Introduction : The NX Softwar intergrates with multidisciplinary principles, conceputal design, 3D Modeling,…

Title: To Design sheet metal for Box Assembly Objective: To design the sheet metal for box assembly using NX CAD, by using different types of  feature is used to model box assembly as per Industrial aspect. Introduction:  The NX Softwar intergrates with multidisciplinary principles, conceputal design, 3D Modeling,…

Title: SHEET METAL FOR CASING DESIGN USING NX CAD SOFTWARE Objective: To learn sheet metal design process parameter and designing the casing design using NX CAD and familiar with usages of tools while designing casin. Introduction: In this project we designing the casing design by using NX CAD and also using the some…