Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)

Assemble and apply GD&T to the butterfly valve assembly drawing Answer:- The first step is to we have to create the Product file in that file we will assemble the different parts of the butterfly valve which are created in the previous challenges  By using the existing components command we can add the previously…

CAR BACK DOOR DESIGN Aim: To design the car's back door using the given outer class 'A' surface. What is the back door of a car? A door located at the rear side of a car gives access to the boot space to store luggage, spare wheel, etc. These doors can be operated manually or electrically powered. In most of the luxury…

Title- Design of Roof Objectives- For the Given Roof styling, Develop the essential flanges and reinforcements, provide appropriate dimensions, check for Draft analysis, and submit your section modulus report on the 0-Y section. Start with the creation of a roof ditch area the tool opening angle is only 3 degrees. Do a…

FENDER DESIGN AIM: To design a  front fender of a car by following the given master section as per the design considerations of OEM. INTRODUCTION : Fender is the american english term for the part of an automobile, motorcycle, or other vehicle body that frames a wheel well. Its primary purpose is to prevent sand, rocks,…

AIM: Calculate the Wheel Arch gap at the required points and check whether the car passes the European standard.   What is Fender??    A fender is part of an automobile, motorcycle, or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road…

Aim: To find the section modulus of the hood and optimization to improve the overall section modulus.   Objective: Use the section from your Hood design and calculate the section modulus using the formula S= I/y.   Section Modulus: Ratio of total moment resisted by the section to the stress in the extreme fiber.…

REPORT on Hood Design Using CATIA V5 AIM-  To Design the Hood outer panel, inner panel, and the necessary reinforcements by following the Master section mentioned with the design parameter, (Hinge, Striker) included. Design Methodology      1. Develop the inner panel with  Embossing (with minimum 7 Degrees Draft)  Mastic…

Definition:- It is a sprayable coating, which protects the undersurface of the vehicle from corrosion. Under-Body Coating Purpose:- It provides long-term protection from corrosion to the car's Underbody. It also protects art like internal body panels, frame rails, and other inner cavities that are not physically accessible…

TATA ALTROZ        Tata Altroz price starts at ₹ 7.11 Lakh and goes up to ₹ 11.62 Lakh. The price of the Petrol version for Altroz ranges between ₹ 7.11 Lakh - ₹ 11.03 Lakh and the price of the Diesel version for Altroz ranges between ₹ 8.53 Lakh - ₹ 11.62 Lakh. There is 9 Version of Figo…

Development of a Door Trim panel   Aim:-  Creation of CAD model considering the following inputs as like in OEM and tier1 companies Class A surface Nominal thickness: Refer to master sections Attachment strategy :  Find an attachment strategy for the door panel complete work. Use Push pin with Dog house…

Theory : Tooling Axis :       Class-A surface is first analyzed to create the tooling axis or tooling direction that molds pull apart in injection molding. Tooling direction is important for plastic product design as it decides the direction for mold separation. ROLE OF THE A-PILLAR: A-Pillar is…

Tooling Axis The tooling Axis is the direction in which the mold or core and cavity open and close. While designing a component first thing is to define the tooling axis.    Defining the TOOLING AXIS To create the tooling axis first, we have to check the best suitable direction for tooling by using the compass. the y direction…

Introduction: CLASS-A SURFACE: the class-A surface is used in the automotive design industry. it describes the final production surface data for the aesthetic parts. CLASS-B SURFACE: the class-B surface is the second surface that has a specific thickness from the class-A surface. this surface contains engineering…

Ribs and Screw Boss creation    Tooling Axis :       Class-A surface is first analyzed to create the tooling axis or tooling direction that molds pull apart in injection molding. Tooling direction is important for plastic product design as it decides the direction for mold separation.  …

We have to Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3 mm…

Here we Creating the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    For  Creating the Switch…

CLASS-A SURFACE: a surface made by the designer which is given as input to the plastic modeler to work on. It is an aesthetic surface and the outermost surface. CLASS-B SURFACE: a surface below a certain thickness from the class-A surface is a class-B surface. This is the surface that contains the engineering aspects of…

First Assembly  First, we are creating every part  separately in the part file      After creating the parts used in the assembly now create the Product file And  the part lies of the created parts by using the Existing components command      After Adding the parts now by using…

Above picture is the Backdoor of a car for which a Wiring Harness has to be designed A wiring harness will be done for the taillights and the no-plate lights There are 3 Taillight connectors which have 4 poles and 2 numberplate light connectors which have 2 poles and a 12-pin Interconnection connector The Interconnection…

The project's objective is to route the wiring harness on the given Engine shown below and prepare a flattened view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best practices should be demonstrated in design. All the necessary details like clearance,…

As mentioned in the problem statement we have to flatten the harness assembly which is completed in Week 4 Challenge shown in below picture   For flattening any harness assembly we have switch to electrical flattening harness workbench  After that we have to Define the flattening parameters by clicking on Harness…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc…

   First Download the required connectors in 3D Cad file and convert it into electrical part. DT06-4S DT06-6S DT06-2S DT06-08SA   DT06-4S   DT06-6S   DT06-2S   DT06-08SA     Now create a product file named Geometrical bundle and add all the electrically defined connectors part files into it. Manipulate or adjusted all…

Q1. Download the following cad data & define it as Electrical support using the Electrical Part Design Workbench. Define all the necessary properties. P clamp Answer:- Steps. Once the File is Downloaded, Open the File Using CATIA V5 Using the Part design model, we define entry, Exit, Base points, and Planes After determining…

INTRODUCTION TO WIRE HARNESS:   DEFINING ELECTRIC PARAMETER FLOW CHART CONNECTOR DEFINITIONS IN CATIA V5 1. Deutsch DT06 – 08SA Connector connection point             Create a midpoint on the contact face which will be normal to wire bundle insertion Craete Axis System concerning the point which we have created and defining…

Answer:- The hybrid electric vehicle (HEV) P1 reference application represents a full HEV model with an internal combustion engine, transmission, battery, motor, and associated powertrain control algorithms Initialization file for loading the variables for the Conventional vehicle simulation model   For the HWFET…

Project 1 deals with the development of a forward energy-based fuel consumption model of a conventional vehicle. The main goal of this project is to get familiar with the modeling process, writing scripts in Matlab, modeling in Simulink, analyzing data and generating plots. In this project, a typical midsize car with a…

Develop a double-acting actuator model using Simscape Multibody and Simscape components. The mechanical system of the cylinder needs to be built using Simscape Multibody library components/blocks, and the hydraulic system needs to be modeled using Simscape library physical components. Answer:- Below shows the Double…

1. Obtain the transfer function of a mass spring damper system and use it in the model. Add a PID controller to adjust the force on mass so that its position follows a reference signal. Take m = 3.6; %kg k = 400; %N/m c = 100; %Ns/m Answer:-   Here I used zeta = 0.5 as an under-damped condition Values of…

Project : In a laboratory experiment, data of voltage and current has been recorded and the same is attached in an excel file ( Click on this link VI.xlsx ). Read the excel file in the Matlab program and perform the interpolation in the range of -17.3:0.1:0.9. Generate the interactive plot for the interpolated…

  1. Identify each of the major elements in the above automotive wiring diagram. Answer:-  Generator  Distributor Ammeter Fuse Breaker Starter Ground Horn Junction block Ignition coil Scaled beam                2. Explain the purpose and working of any three elements…