Design of backdoor

1. What is Design Methodology? Design Methodology is a sequence of steps that we have to follow while doing design. The above image is of the design methodology and steps involve in it. Purchase Order:  We start designing after the customer gives us a purchase order. So, basically, it is an indication to start designing…

Ans 1- PROCESS OF PROJECT EXECUTION ACTIVITY: The above figure shows the process involved in process execution activities. It is a general activity that is involved in BIW fixture & Tooling. It is the starting phase of every project. It starts with the essential requirements/RFQ we received from the customer. As shown…

Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5 Objective: The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have to be considered while routing the harness and industry based…

Aim- To route the wiring harness on the given Engine and flatten the view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on the given V16 Engine and prepare to flatten the view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness.…

What is BIW & define its parts? BIW-   In the Automotive Industry BIW (Body in White) is the common terminology used to mention the car sheet metal welded structure (body shell).  In today's situation, automotive BIW is made of steel (various steel grade materials -DP, DD, HDP, etc.) as well as…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: For DT06-08SA- CT-DT06-6S   DT06-4S   DT06-2S   After that we assemble ,Then appying covering  ThenHarness fltening parameters we find some commands are not visible WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design:   Steps to be followed: 1. Download…

SOLUTION METHODOLOGY:   1. P - CLAMP:   P-Clamp is an Electrical Support equipment that provides support to the wire bundle to remain fixed to the automobile or any components or parts. The wire bundle can enter and exit from any side as it is bi-directional equipment. So, we need to specify the Entry and Exit…

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA…

BACKDOOR-  The trunk or boot of a Car is the vehicle's main storage or cargo compartment, often a hatch at the rear of the vehicle. It is also called a tailgate. In India the storage area is known as a dickey (also spelled dicky, dickie, or diggy),. Back doors…

Answer- OBJECTIVE- To design of Butterfly Valve in appropriate dimension with the application of GD&T - ASME Y14.5 2009. To assemble all the individual parts of the butterfly valve by assigning suitable constraints. To understand the concept of geometric tolerance and dimensioning.    Softwares Used…

Roof-  An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. A sunroof is typically a solid body-colored panel that can manually tilt up or be removed. A sunroof is an opaque metal panel,…

SOl-Development of the door trim using CATIA from the given class  A and master section and performing draft analysis part along with the creation of B side attachment features. THEORIES & CONCEPT-  RIBS-  Rib features help in strengthening the molded part without adding to wall thickness.…

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Fender- Fender is a part of a vehicle which frames a wheel and prevents from the sticky and hard substance such as mud, sand, rock, etc. Sticky materials such as mud may adhere to the smooth outer tire surface, while smooth loose objects such as stones can become temporarily embedded in the tread grooves as the tire rolls…

FENDER ARCH WHEEL WHAT IS FENDER- Fender is a BIW part that is not fixed with the body by welding it is assembled with nuts and bolts, Fender is the only part that is a closed component in Clouser another component like the Hood, front door, and rear door, tailgate fuel door can open and close but only fender is only…

AIM- To calculate section modulus for the given hood model for two iterations and analyze which will be the better to be considered for product,for that we check it at different iterations by using different offset curves. SECTION MODULUS- Section modulus is a geometric property for a given cross-section used in the design…

HOOD DESIGN Aim- The main aim of this project is to come up with design for hood as per master section that satisfy the manufacturing requirement and as well as NCAP  INTRODUCTION - HOOD- HOOD or bonnet is the hinged cover over the engine of the motor vehicle that allow access to the engine compartment for maintenance…

A PILLAR MASTER SECTION  SURFACE A - Surface A is a surface that is given by engineers on which we can work. TOOLING AXIS - Tooling axis for A-pillar first we create a line by using point to point option and after that by using bi secting method we create tooling axis ,Tooling axis present the core and cavity…

Door Lower- In this challenge we have to create a heatstake and locator for the component  Surface A is a surface that is given by engineers  Surface B is an engineering surface where we can add all the ribs boss screw and other things that can support the main component  Surface C is used to join A&…

DOG HOUSE is a feature which helps us to prevent sink mark ,there are mainly 3 reason for Dog house, 1.Avoid sink mark 2.Solve the length issue  3.when we have a perpendicular screw bosses from B surface  TOOLING AXIS - To create tooling axis we have to confirm the best suitable direction by using compass .the…

RIBS AND BOSS  RIBS- RIBS are generally used for giving stability to a product like if somewhere product bend at some angle at that place we provide ribs for that place to avoid bending  Ribs have some specifications or rules that we must follow while creating them let's assume t is the thickness of the part …

In this challenge, we have to create a core and cavity for the switch bezel  The core and cavity are the shaped section in either half of the mould tool which gives the plastic product its final shape,when we inject molten material into mould, the core and cavity is closed with high pressure in between core and cavity…

BUMPER CHALLENGE  CLASS A SURFACE -Class A surface is given by s designer as a input to work on it . CLASS B SURFACE - Class B surface is the surface, where we can do all engineering, works like attaching ribs and joints etc. CLASS C SURFACE - A surface that joins class A and Class b is known as class c surface …

  MULTI SECTION VIEW    DRAFT ANALYSIS  TREE STRUCTURE FOR SURFACE A & B & C                                  

   Draft 1.3 ,0   Isometric view       Multiview    Tree structure for surface b & c                                                      …

Exe 1.0      Multi section viewsurface A and tooling axis                                                  draft angle 3,2.5      …

UNDERBODY COATING- Underbody coating is the dense coating of material (like rubber based, wax or paraffin based, polyurethane underbody coating, asphalt-based underbody)applied uniformly on the underneath or lower part of vehicles which provides protection from corrosion, and rust and also helps to reduce noise and enhance…

BENCHMARKING-Benchmarking is a technical synonym for comparison and development. If we are going to manufacture or develop a new vehicle we first go through all available similar items to determine what are the areas where we can add or deduct from my project that will beneficial for us. it has developed advanced from…