SAI BHARADWAJ
SAI BHARADWAJ SIRIGADI

Work hard and believe in what you are working for.

, PYTHON-BASICS, NUMERICAL-ANALYSIS

About

Passionate about acquiring skills in designing and in Industrial Aspects.

Domains

Software Skills

Python

PythonNot verified by Skill-Lync

CATIA V5

CATIA V5Not verified by Skill-Lync

C

CNot verified by Skill-Lync

Area of Expertise

3D Modelling

3D Modelling Not verified by Skill-Lync

Surface modelling

Surface modelling Not verified by Skill-Lync

BIW Fixtures design

BIW Fixtures designNot verified by Skill-Lync

Plastic design

Plastic designNot verified by Skill-Lync

College Information

B.Tech

CMR College of Engineering & Technology

01 Aug 2018 - 28 May 2022

School Information

12th

Pratibha Junior College

01 Jun 2016 - 01 May 2018

10th

Celestial High School

01 Apr 2013 - 01 Apr 2016

Projects

PRE-DESIGN PROCESSES OF BIW FIXTURE

1.DESIGN METHODOLOGY:Design methodology refers to the development of a system or method for a unique situation. Today, the term is most often applied to technological fields.It is       nothing but the steps followed dueing the concept design of BIW Fixture.The various stages of design methdologies…

INTRODUCTION TO BIW FIXTURES

BIW :It is short for \"Body In White\" refers to the stage in Automobile Manufacturing in which automobile\'s body sheet metal components(doors,hood,trunks,bumpers and panels) made up of homogenous materials(steel or alluminium sheets or composites) are assembled together,using one or more combination of different techniques(welding,riveting,clinching,bonding,laser…

BASICS OF BIW FIXTURE DESIGN

1.   PROJECT EXECUTION:It involves Establishing and managing the project team. Coordinating people and resources. Monitoring team performance.The items produced by project                   execution are:The risk and issue management responses plus corrective…

BIW FIXTURES-DESIGN OF POWER CLAMP UNITS & REST UNITS

Aim: To design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel and design 2 Different types of Rest Unit for the given Car Panel. Software Used:CATIA-V5 Car Panel: Introduction: This project is to design 3-power clamp units and 2-Rest units put together with…

BIW FIXTURES-DESIGN OF SWIVEL CLAMP UNITS & PIN CLAMP UNIT

Aim: To design 3 Different types of Swivel Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel and to design a Pin-Clamp Unit for the given Car Panel. Software Used:CATIA-V5 Car Panel: Introduction: This project is to design 3-Swivel clamp units and 1-Pin-clamp unit to fix it in fixed position.This…

BIW FIXTURES-DESIGN OF BASE UNIT

Aim:To Design a Base Unit for the Pin Units and Clamp units including Swivel clamp unit with all weldments for the given Car Panel. Software Used:CATIA-V5 Car Panel: Introduction: 1.Base Unit:A base unit is the unit designed to mount all the other units(Clamp unit, Pin unit, rest unit…

BIW FIXTURES-3D-FINISHING THEORY

1.3D-Finishing:It is the process before sending the part for final simulation.The part should be checked for all proper clearences and representing the maching sides of a part by applying colour codes.In this process the part is checked with hole concentricity,designing of rough locators for guiding the panel.Fasteners…

BIW FIXTURES-3D-FINISHING & DESIGN OF ROUGH LOCATORS

Aim:To Perform 3D finish and create Rough locators for the Assembly design created for the given Panel. Software Used:CATIA-V5 Panel given: Introduction: 3D-Finishing:It is the process before sending the part for final simulation.The part should be checked for all proper clearences and representing…

Week 9:- 2D Detailing Challenge

1.Drawing templates:A drawing template stores document settings that you can use again and again. This can include a sheet format. Here are some examples of these settings: Drawing Document Properties: Drafting Standards, Units, Font style and sizes, etc. Custom Properties Tree Display Predefined Views 2.Angle…

RIB DESIGN FOR COIN HOLDER

Aim: To Design a rib for the given plastic component.  Software Used: CATIA-V5.  Input component: Coin Holder.  Introduction: Rib: Ribs are thin, wall-like features typically designed into the geometry of a part to add internal support to walls or other features like bosses. In a…

DESIGN OF LOCATORS & HEAT STAKES FOR DOOR APPLIQUE

Aim: To create a closed solid, Tooling Axis, Heat stakes and locators for the given the given component. Software Used: CATIA-V5 Input Panel: CLASS-A Surface Door Applique. Introduction: 3-2-1 Principle: Locating Process: In order to completely specify the position in space of a three-dimensional object (such as the cube…

Otto Cycle simulation Using Python

Objective: To write a python code that can solve Otto cycle and plot it. Problem statement: It is necessary to analyze an engine cycle before going to manufacture. Engine air standard cycle is analyzed by plotting its air standard cycle with respect to different variables. It is a time taking procedure to plot a graph…

Master Section Development for B-Pillar Trim

Aim: To create B-Pillar Trim, Dog House, Locators and Ribs from a B-Pillar’s A-class surface and Master sections by following OEM Standard Design Rules. Software Used: CATIA-V5,KEYSHOT-9. Input surface: B-Pillar’s Class-A surface Sequence of Operations: Looking for defects in Class-A surface. Improving Class-A…

Solving second order ODEs using Python

Objective: To solve ODE of simple pendulum using python. Problem Statement: It is necessary to solve ODE for a respective problem. It is manual process to solve ODE and time consuming to plot. It will be very easy if it can be written into computer understandable code. Theory: A function was defined for calculating the…

PLASTIC DESIGN OF CAR DOOR TRIM

AIM: To create a CAD model considering the OEM standards from the Class-A surface of a Door Panel. SOFTWARE USED: CATIA-V5, Keyshot. INPUT SURFACE: INTRODUCTION: Door panels serve as an interface between the interior of the car and the inner workings of the door, and between vehicle occupants and the door. They are expected…

Week 5 - Curve fitting

Curve fitting: Curve fitting is the process of constructing a curve, or mathematical function, that has the best fit to a series of data points, possibly subject to constraints. Curve fitting can involve either interpolation, where an exact fit to the data is required, or smoothing, in…

Week 6 - Data analysis

Objective: To read the data from the file provided and perform some calculations and also to plot the graphs between different parameter.   Concept: The concept is to read the data file(engine_data.out) provided. Actually, the data file name with extension is taken from the user and then the data file is read. Then…

Week 1 Stress Concentration on a Plate with hole

Objective: To compare the deformation and maximum stress developed on a structural steel model for the given two cases, to select valid design as per analysis standpoint. Software Used: Ansys-19.0-Workbench. Material: Stainless steel. Given cases: Case-1: Case-2: Process flow in FEA: Procedure: Open Ansys Workbench.…

Week 1 Spur Gear Challenge

Objective: To recommend material (Cast Iron, Bronze and Steel) based on static structural analysis for Equivalent stress, Total deformation and Stress intensity and to locate possible fracture of the given spur gears. Software Used: Ansys Workbench. Given Materials: Cast iron, Bronze and Steel. Theory Cast IronCast…

Week 2 Bevel Gear Challenge

Objective: to perform Grid Dependency Test on a Bevel Gear Simulation. Software Used: Ansys 2021 R2. Theory: Grid Dependency Test: Grid dependency test is an investigation to know the solution dependency on the grid size by running the simulation with varied mesh size, finer the mesh gives higher accuracy of results. Solution…

Week 2 Railwheel and Track

Objective: To perform a static structural analysis on the Rail wheel and Track setup and compare it with User Defined Results with different Loads. Software used: Ansys 2021 R2. Analysis Results Total Deformation: Equivalent Elastic strain: Equivalent Stress: User Defined Result-Total Deformation:   Result Comparison:…

Week 3 Sheet metal Bending challenge

Objective: To perform sheet bending analysis by varying materials, coefficient of friction and mesh size. Software Used: Ansys Workbench 2021 R2. Introduction: In applied mechanics, bending (also known as flexure) characterizes the behaviour of a slender structural element subjected to an external load applied perpendicularly…

Course Certificates

Automotive BIW Fixture Design using CATIA V5

Completion Certificate UID : yo9i2n4mvt8pw7ux

Plastic Design using CATIA V5

Completion Certificate UID : axo6uzs2c80jfkt5

Automotive Plastic Design using CATIA V5

Completion Certificate UID : fo268zx5iwqa43u0

Python for Mechanical Engineers

Completion Certificate UID : q4c2ab1fu8kz5dnx

Participation Certificates

CFD Preprocessing using ANSA

Workshop Certificate UID : wx91ymh6ev

Basics of electric vehicle simulations using Ansys

Workshop Certificate UID : m0buizwolk

Design optimization using Finite element analysis - FEA

Workshop Certificate UID : v0m1slt6eh

PLM for automotive industry

Workshop Certificate UID : 72pe5q0yjh

Introduction to Automotive Cybersecurity

Workshop Certificate UID : 3tsq6vujo4

Advance Gas Turbine

Workshop Certificate UID : gbeh375lzq

CATIA Customization & Automation

Workshop Certificate UID : acyn34skrz

Design Automation &CAD Customization

Workshop Certificate UID : ljapiyqntd

BIW Paints & Anti-corrosion

Workshop Certificate UID : qb4f3078ir

Overview of Advanced Driver Assistance System

Workshop Certificate UID : apvd0eu5rt

Numerical Methods for Solving Differential Equations

Workshop Certificate UID : hrmxaw5ubq