Benchmarking: Benchmarking is defined as the process of measuring products, services, and processes against those of organizations known to be leaders in one or more aspects of their operations. Benchmarking provides necessary insights to help you understand how your organization compares with similar organizations, even…

  UNDERBODY COATING Modern-day cars are made of various materials combined but the main chassis of the car body is made of carbon steel or aluminum alloys to reduce weight while also giving the required strength to the body. But even after many layers of an added frameworks on the main body, it is still exposed…

Question : A detailed report about the Hood Design which includes a detailed explanation about hood and its components, Latch Trajectory, Mastic Data, Emboss Definitions, Manufacturing process like Deep-Drawing and Hemming, and all the parameters followed in the design.And design Hood Outer Panel, Inner Panel and the necessary…

Question : Use the Section from your Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object   Come up with a new section that has an improved Section Modulus compared…

Question : Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Solution : 1. Fender : Fender covers a wheel, traditionally to prevent water and mud spray, but also for aerodynamic purposes. When the vehicle is moving tyre picks up stones & others…

FENDER  :   1.Front Fender Fender is the American English term for the part of an automobile, motorcycle, or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other roads spray from being thrown into the air by the rotating tire.…

 ROOF DESIGN : OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations…

AIM: To Design the outer upper and lower panel, inner panel with the necessary reinforcements by following the design parameter for the given class A surface.  INTRODUCTION: A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors of the vehicle which are located…

Aim: To create a Base Bracket Plastic Component through a given Class A Surface and perform Draft Analysis on the final plastic component. Objectives:  Creation of Tooling Axis. Creation of Class B and Class C surface. Creating a solid part out of  surface modelling. Draft Analysis of Class A surface and…

 Aim : To create a switch bezel component using input of Class A surface. Input given : Class A surface. Thickness : 2.5mm Draft angle : Min 3deg   Class A Surface :   Tooling Direction : Draft analysis for Class A surface : Draft analysis done to Class A surface with 3degree angle along tooling…

Aim : To design a Coin Holder Component with 2.5mm thickness. Given Data : Class A surface Tooling Direction : Orange center line is the tooling direction.   Draft Analysis : Draft analysis done to Class A surface with 3deg along tooling direction. Class B surface : Class C surface : Class C surface is created…

Aim : To design a bumper with a given Class A surface as per mentioned thickness 3mm. Given Input : Class A surface Tooling Direction : The orange center line is the tooling direction. Draft analysis:  Draft analysis done to Class A surface along tooling direction with 3degree draft to check weather it is passing…

Aim : To create a core and cavity design from the switch bezel part. Given Input : Switch bezel part   Draft Analysis : Draft analysis done to switch bezel part along tooling axis with 3degree draft angle.   Cavity Block :   Core Block :   Core & Cavity with part Exploded view :     Parting…

Aim : To create a Ribs & Screw bosses to a given surface. Given Input : Class A surface & Reference Image to understamd the position of ribs & screw bosses. Checking Class A surface : Tooling Direction : The orange center line is the tooling axis. Draft Analysis : Draft analysis done to Class A surface along…

Aim : Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. Given Data : Class A surface and Reference Image. Class A surface : Tooling Axis : Orange center line tooling axis for core and cavity. Yellow center line…

Aim : Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering the…

Aim : To create a  A_Pillar design using Master sections with design considerations along 2.5mm thickness. Given Data : A Class surface. Master sections. Thickness 2.5mm 2d drawing of Dog house. MASTER SECTION:  Master sections development takes place during feasibility check and concept validation stages of…

Aim : To create part models and assemble the components using the 2D drawings which were provided. Given Data : 2d part model drawings & Assembly drawings provided. Quick Return Mechanism : Assembly : Part Models : Body-1 Body-2 Body-3 Body-4 Body-5 2D-Drafting : Tree Structure :   CV Joint : Assembly:…

Aim : Developing a Door Trim Panel. To Create thickened part using master section for reference. To Create the mounting features as per design guidelines in the industry and with master sections. To Apply material details. To be done Draft analysis & Tooling analysis. To Create  parting lines and check tooling…

Aim : To Assemble and apply GD&T to the butterfly valve assembly drawing. Given Data : Use previous drawn models and assemble. Tool : Nx-12. Procedure : Make sure of all parts should place in single folder. Open Nx cad and Create new assembly file. Assembly workbench opens. By clicking on add components, add all…

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA…

Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

AIM:To route the Wiring harness on Tailagte and to prepare flattening view drawing in CATIA V5. By applying of all the Packaging rules & Industry best practices. OBJECTIVES: Need to identify the electrical components that are present in the backdoor and place the conncetors according to it. To Route the wiring harness…

AIM:           To design and develop the Wiring harness on Given 16V Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   OBJECTIVE:           The objective of the project is to route the wiring harness…