Challenge

Week 9 - Project - A pillar Design with Master Section

REPORT

AIM ;

OBJECTIVE :-

INTRODUCTION :-

Master sections are the guides for design requirements which decide the component packaging after technical (Styling, Concept or Class-A) surfaces. Concept development in BIW. Concept & Feasibility. •Concept design / Design support and feasibility study. •Concept surface description.

OR

Master Sections are the guides for design requirements which shapes the component after technical styling of Class A Surfaces

PRODUCT_LIFE_CYCLE

INPUT :

CLASS_A :-

CLASS-A SURFACE: the class-A surface is used in the automotive design industry. it describes the final production surface data for the aesthetic parts.

QUALITY ANALYSIS OF THE CLASS_A

PART_TOOLING_DIRECTION :-

SIDE_CORE_TOOLING_AXIS :

CLASS_B CREATION :-

CLASS-B SURFACE: the class-B surface is the second surface that has a specific thickness from the class-A surface. this surface contains engineering aspects of a model. These must be smooth and "error-free" as well but are not held to the standards that class A surfaces are.

CLASS_C :

CLASS-C SURFACE: The Class C finish allows more imperfections than Class A or B. Class C is often specified for interior surfaces not readily visible, surfaces that will be covered by another part when assembled, or surfaces.

JOIN_CLASS_A & C SURFACE :-

FINAL_OUT_PUT_SURFACE_BODY :

DIFFERENT _ VIEWS :

CLOSED_BODY :

DRAFT_ANALYSIS :-

DRAFT ANALYSIS

The finished part is then analyzed to detect if the drafted part will be easily removed from the injection molding.

Draft Analysis option in CATIA is enabled through Insert> Analysis> Feature Draft Analysis

The Draft Analysis Icon has

  1. Mode
  2. Display
  3. Direction

Mode:

This is the color code that specifies the color to part based on the draft angles and is two types

  • Quick Analysis
  • Full Analysis

The Color code specifications for B Pillar DRAFT ANALYSIS

FOR CLASS_A :

FINAL_OUTPUT

_

FINAL_APILLER_WITH DOG HOUSE

WITH SIDE_CORE_AXIS

FINAL_PART_WITH_2.5mm_WALL THICKNESS_FOLLOWING_MASTER_SECTION

TREE_STRUCTURE:-

CONCLUSION

Thus a Tooling Axis is created and a open aesthetic Class A Surface is developed into a closed surface with all plastic design rules and a final part body

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