Week 9 - Attachment Feature Creation - Challenge 2

OBJECTIVE: To create a BOM and Hardware list (BOP) for the complete Fixture assembly from challenge 8. THEORY:  Bill Of Materials: A bill of materials is a comprehensive inventory of raw materials,assemblies,subassemblies,parts and components as well as quantities of each,needed to manufacture a product. In a nutshell,it…

AIM: To perform 3D finish and design Rough locators for the Fixture assembly design.   3D FINISH: 3D finish is a process where the design is being completely finish and to be ready for final simulation & 2d detailing.These is the process before sending the part for final simulation. In these process the parts are checked…

AIM To Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly and to Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8. INTRODUCTION…

Abstract: This project deals with conversion of a conventional bicycle into treadmill electric bicycle. In this bicycle the frame of the bicycle is completely modified and the treadmill is placed in between the two wheels, on which user will walk. As the user walks or runs on the treadmill the belt moves to the rear. At…

Aim: 1)Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. 2)Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8. Key Sheet For Complete Fixture Assembly: Base Unit Drawings: Pin Unit 1 Drawings: Conclusion A detailed drafing of…

Q1: What are the Drawing templates?  ANSWER: Drawing Templates are the standard drawing files that are used to detail the 3D Models like part modelling, product layout, etc.                                                Drawing Templates: Drawing templates are basically the drawing standards as per customers specifications.…

AIM: To design a base unit for the pin units and clamp units including swivel clamp unit with all weldments for the given car panel. THEORITICAL PROCEDURE: BASE UNIT: A base unit is the designed to mount all other units(Clamp unit, pin unit, rest unit etc) of the tool, also other parts necessary for a tool like Pneumatic…

Q1. What is Base unit? What are the typical parts of the base unit?  A Base unit is the unit designed to mount all the other units (Clamp unit, Pin unit, Rest unit etc.,) of the tool, also other parts necessary for a tool like pneumatic valve box, trunking cable path will be also be mounted on to a base unit. Below are…

OBJECTIVE : To design 3 Different types of Swivel Clamp Unit with Different Riser, Blade, and Clamp Arm for the given Car Panel using 3-2-1 principle. To design a Pin-Clamp Unit for the given Car Panel. 3-2-1 principle The 3-2-1 method is a work-holding principle where three pins are located on the 1st principle plane,…

CLAMP UNIT AND REST UNIT DESIGN CHALLENGE AIM To design 3 Different types of Power Clamp Unit with Different Riser, Blade, and Clamp Arm and design 2 Different types of Rest Unit for the given Car Panel. INTRODUCTION A Clamp is a device that is used to hold the part tightly, yet, firmly in the assembly, The clamp prevents…

PIN UNIT DESIGN CHALLENGE:- AIM:-       To design the fixed pin unit and the retracting pin unit for locating a biw panel in a fixture. INTRODUCTION:-   FIXED PIN UNIT:- Fixed pin units are used in a fixture to locating the car panel during any operation.    RETRACTABLE PIN UNIT:- Retractable pin unit is opposite to fixed…

Q1 – What is Design methodologies? DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the…

1)What is the process of project execution activity?                                                                 1)RFQ received - This is the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements,specifications etc. in form of documents or data. Also customer specifies…

Q1. What is BIW & define its parts? Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body’s components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing etc.                          …

   Yacht:       A yacht is a type of boat which is mainly used for recreation.It usually has a cabin, so it does not need to return to the harbour overnight. Originally, yachts were sailing boats, but now there are also motor yachts. The name comes from the dutch word jachtschip,…

                                                                                      MODELING OF AMERICAN CHOPPER IN SOLIDWORKS   Objectives- The main objectives of this project are: To create individual parts of chopper using solidworks To assemble all the individual parts into chopper to know the application of decals,lights…

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

AIM Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior…

Harness Flattening Procedure       STEP-1 Harness flattening can be created from the Electrical Harness Flattening Workbench in CATIA V5. Create a new product file in the Electrical Harness Flattening workbench and rename it as of our requirement. Select the product file and define Flattening parameters…

       WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

1) To Download following P Clamp & define it as Electrical support using Electrical Part design Workbench.    Define all the necessary properties:                                         Steps to Construct…

                                                                                     CONNECTOR DEFINATIONS…

INTRODUCTION : A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors of the vehicle which are located next to the passenger seat which provides access to the luggage compartment. In most of the cars, these back doors are operated with the help of gas stay which in…

   ROOF DESIGN                                   OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform…

FENDER - Fender is the part of a car that protects and frames its wheels and keeps mud from splashing it. Most modern vehicles have fenders on their front wheels. It is the part of a car, truck or motorcycle that surrounds the wheel sell. The primary function of a fender is to prevent dirt and debris from being thrown…

WHEEL ARCH -       The wheel arch is the semicircular part positioned above the wheel of a vehicle. The most important body change was that the front wheel arch was cut higher into the fender. Corrosion had occurred around the splash plate at the back of the wheel arch.          …

SECTION MODULUS - Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression, and second moment of area and polar second moment of…

INTRODUCTION - The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or trunk on rear-engine and some mid-engine vehicles) for maintenance and repair. In design perspective hood should meet some specific conditions like pedestrian safety, hood…

UNDERBODY COATING                         Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but…

BENCHMARKING : BENCHMARKING IN THE AUTOMOBILE INDUSTRY INCLUDES A STRUCTURAL COMPARISON BETWEEN THE SIMILAR PRODUCTS,SERVICES OR PROCESSES ON SOME DIMENSIONS O  PERFORMANCE. BENCHMARKING CAN OPERATE AT SEVERAL LEVELS -  1. BETWEEN SIMILAR PROCESS IN THE SAME FACTORY OR SERVICE BRANCH. 2. BETWEEN DIFFERENT FACTORIES…

BEFORE SUBMITTING THE PROJECT I SHOUD VERIFY THE PROJECT WITH ONE OF THE SUPPORT ENGINNER HE SAID ALL GOOD PLEASE SUBMIT THE CHALLANGE. DOOR PANEL  1. ARM REST -  CLASS A SURFACE DRAFT ANALYSIS - FINAL DRFAT ANALYSIS- BY CREATE THE DRAFT ANALYSIS  ON THE CLASS A SURFACE AND FINAL PART IT'S NOT CORECTLY FORMED . THEN I…

1. QUICK RETURN MECHANISM - QUICK RETURN MECHANISM PARTS -  1. SLOTTED LEVER -  2. BASE -    3. RECTANGULAR SLIDER -  4. CONNECTING ROD - 5. CIRCULAR SLIDER -      2. CV JOINT -  CV JOINT PARTS -  1. PART 1 - 2. PART 2 -  3. PART 3 - 

1. CLASS A DRAFT ANALYSIS - 2. FINAL DRAFT ANALYSIS - 3. DOG HOUSE DRAFT ANALYSIS - BY CREATE THE DRAFT ON THE OUTSIDE OF THE DOG HOUSE IT'S NOT CORECTLY FORMED . THEN I AM ASKING ONE OF THE SUPPORT ENGINEER ACCORDING TO THAT I AM CREATING THE DOG HOUSE  AS PER THE MASTER SECTIONS BUT IT CANNOT BE FORMED HE SAID THERE…

 1. CLASS A SURFACE DRAFT ANALYSIS -  2. FINAL DRAFT ANALYSIS -  3. 4 WAY LOCATAR DRAFT ANALYSIS - 4. HEAT STAKE DRAFT ANALYSIS - 5. FINAL SOLID PART -  6. VARIOUS VIEWS -      DETAIL REPORT -  DRAFT - THE DRAFT IS PROVIDING ANGLES OR TAPERS ON PRODUCT FEATURES SUCH AS WALLS,RIBS,POSTS…

1. CLASS A SURFACE DRAFT ANALYSIS -  2. FINAL DRAFT ANALYSIS -  3. DOG HOUSE DRAFT ANALYSIS - 4. DOG HOUSE SIDE CORE DRAFT ANALYSIS - 5. SOLID PART - 6. VARIOUS VIEWS -      DETAIL REPORT -  DRAFT - THE DRAFT IS PROVIDING ANGLES OR TAPERS ON PRODUCT FEATURES SUCH AS WALLS,RIBS,POSTS AND BOSSES…

1. CLASS A DRAFT ANALYSIS -  2. FINAL DRAFT ANALYSIS - 3. SOLID PART -  4. VARIOUS VIEWS - 5. INTERSECTION -    DETAIL REPORT -  DRAFT - THE DRAFT IS PROVIDING ANGLES OR TAPERS ON PRODUCT FEATURES SUCH AS WALLS,RIBS,POSTS AND BOSSES THAT LIE TO THE DIRECTION OF RELEASE FROM THE MOLD EASES PART…

SWITCH BEZEL -  1. CLASS A DRAFT ANALYSIS -  2. FINAL DRAFT ANALYSIS - 3. SOLID PART -  4. VARIOUS VIEWS - CORE AND CAVITY DESIGN -  1.CORE AND CAVITY - 2. FINAL CORE AND CAVITY -  3. PARTING LINE - 4. PARTING SURFACE -    DETAIL REPORT -  DRAFT - THE DRAFT IS PROVIDING ANGLES OR…

1. CLASS A DRAFT ANALYSIS -  2. FINAL DRAFT ANAYSIS - 3. SOLID PART -  4. VARIOUS VIEWS -    DETAIL REPORT -  DRAFT - THE DRAFT IS PROVIDING ANGLES OR TAPERS ON PRODUCT FEATURES SUCH AS WALLS,RIBS,POSTS AND BOSSES THAT LIE TO THE DIRECTION OF RELEASE FROM THE MOLD EASES PART EJECTION.    …

COIN HOLDER -  1. CLASS A SURFACE DRAFT ANALYSIS - 2. FINAL DRAFT ANALYSIS -  3. SOLID OUTPUT -  4. VARIOUS VIEWS -  DETAIL REPORT -  DRAFT - THE DRAFT IS PROVIDING ANGLES OR TAPERS ON PRODUCT FEATURES SUCH AS WALLS,RIBS,POSTS AND BOSSES THAT LIE TO THE DIRECTION OF RELEASE FROM THE MOLD EASES…

SWITCH BEZEL - 1. CLASS A DRAFT ANALYSIS - 2. FINAL DRAFT ANALYSIS -3. SOLID PART - 4. VARIOUS VIEWS -DETAIL REPORT - DRAFT - THE DRAFT IS PROVIDING ANGLES OR TAPERS ON PRODUCT FEATURES SUCH AS WALLS,RIBS,POSTS AND BOSSES THAT LIE TO THE DIRECTION OF RELEASE FROM THE MOLD EASES PART EJECTION. …

BASE BRACKET -  1. CLASS A SURFACE DRAFT ANALYSIS - 2. FINAL DRAFT ANALYSIS 3. SOLID PART -  4. VARIOUS VIEWS -    5. REPORT - DRAFT : DRAFT IS PROVIDING ANGLES OR TAPERS ON PRODUCT FEATURES SUCH AS WALLS,RIBS,POSTS AND BOSSES THAT LIE PARALLEL TO THE DIRECTION OF RELEASE FROM THE MOLD EASES PART EJECTION .  MOST PARTS…