Week 8 - Challenge 6 - Core & Cavity Design

Attachment Feature Creation (Ribs & Screw Boss)       Objective: Create the rib for the Drill Handle considering the design rules mentioned.       Given Data: General Guidelines for Bosses:   Draft  - 0.5 degrees on the walls of boss   Thickness -  Typically…

Project 2         Objective:   Statement of assignment: Route the Wiring harness on the given car body and prepare a flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings…

Project 1         Objective:   Statement of assignment: Route the Wiring harness on Given Engine and Prepare a flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.…

Wiring harness design in CATIA V5 - 3D modeling         Objective: Flatten the harness assembly completed in the “Week 4 challenge”. Place the flattened view on the drawing sheet. Ensure bundles with protective coverings has different visuals on the drawing view.        …

Wiring harness design in CATIA V5 - 3D modeling         Objective:   Route the following harness layout in the Electrical workbench. Make assumptions for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add a snap of the result in…

Wiring harness design in CATIA V5         Objective:   1) Download connector 3D data from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA   2) Route the following harness layout in the Electrical workbench. Make assumptions for harness bundle diameters. Use the following connectors as shown…

Wiring harness routing & packaging rules         Objective:   1) Download the P clamp cad data & define it as Electrical support using the Electrical Part Design Workbench. Define all the necessary properties. 2) Download the 1738312-1 Back shell cad data & define it as an Electrical…

Wiring harness design in CATIA V5 - 3D Modeling       Objective: Download the following connectors & connector clip cad data from the given link & define it as Electrical Connector using the Electrical Part Design Workbench. Define all the necessary properties of Connectors & Clip.    …

Door Trim Lower with Engineering Features       Objective: Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the…

Attachment Feature Creation       Objective: Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm       Given Data: "C" is where the doghouse contacts the backside of the surface  Doghouse…

Core & Cavity Design       Objective: Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.       Draft Analysis:   The draft analysis is done to determine if the designed part is tool able or not. Here the tooling axis is 3°. By using the compass…

Bumper       Objective: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the…

Coin Holder Design:       Objective: Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the…

Switch Bezel Design:       Objective: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take…

Base Bracket Design     Objective: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.      …

Design of Backdoor     Objective: Use the provided styling surface to come up with a back-door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses.       Introduction: A Backdoor is a door at the back of a car or truck, that is hinged at the top,…

Car Roof Design   Objective: For the Given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements.       Introduction: An automobile roof or car top is the portion of an automobile that sits above the…

Wheel Arch Gap   Objective: Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.       Introduction:  The Wheel Arch is a curved/semicircular part positioned above the wheel of a vehicle. Space in the body…

Section Modulus Calculation and Optimization of Hood     Objective: Calculate the section modulus of the previously designed car hood by taking a cross-section and analyzing its strength. Optimizing the design that would increase/improve the section modulus of the existing car hood.      …

Front Fender Design   Objective: Design Front Fender by following the Master Section mentioned with the Design parameters. Providing mount for the Sill, Bumper, Baffle (Splash), and A-Pillar.       Introduction:   Fender is the American English term for the part of an automobile, motorcycle, or…

Designing of Car Hood   Objective: Design Hood Outer Panel, Inner Panel, and the necessary reinforcements by following the Master Section mentioned with the Design parameters.       Introduction: The hood or bonnet is the hinged cover over the engine of motor vehicles. It is an opening body panel that…

Underbody Coating       Explanation: Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. This underbody coating protects a vehicle from…

According to the given case, Mr. D.S. Pughazhyendhii is a married man, who lives in Bangalore, a highly crowded city. His family comprises five members. He visits his native place Madurai which is 500 km away from Bangalore once a month. He will be using his car to commute to his office. His budget lies between 8 to 10…

Modeling and Rendering of American Chopper   Objective      The objective of this project is to design and model the various parts of the American Chopper using Solidworks. To assemble the modeled components and apply decals. Adding in the camera, lights, scene and environment. Finally, rendering the…

Modeling and Rendering of the Yacht   Objective The objective of this project is to design and model the various parts of the Yacht using SolidWorks. Finally, rendering the assembly of the Yacht in SolidWorks PhotoView 360 and SolidWorks Visualise.       Introduction This report contains all the details about the modeling…