Week 8 - Challenge 4 - Bumper

AIM:- The aim of this project is to model a butterfly valve and to apply GD&T to the different parts of the butterfly valve and the assembly. Parts of Butterfly Valve :- Body of Butterfly Valve Shaft Retainer Disc  Lever Nut Screw Final Assembly 1.BODY OF BUTTERFLY VALVE:- 1.Initially, the sketch for the body of the butterfly…

     BACK DOOR DESIGN       AIM:      The objective of this project is to design a BIW Back Door of a car with Inner Panel, Outer Panel and the Reinforcements for the Hinges, Gas stay, Wiper Motor and Latch by following the engineering standards. The Inner Panel must be…

     BACK DOOR DESIGN       AIM:      The objective of this project is to design a BIW Back Door of a car with Inner Panel, Outer Panel and the Reinforcements for the Hinges, Gas stay, Wiper Motor and Latch by following the engineering standards. The Inner Panel must be…

     ROOF         AIM    Design of the front roof rail, rear roof rail, and bow roof for the roof of the vehicles with the help of the given skin data of the roof according to snow load condition and hear distortion criteria.  Objective   Study different…

    FENDER (FRONT      AIM:         The main object is to design the BIW(Body in white) of front fender using the fender skin data and master section as the into data by using CATIA V5        INTRODUCTION    Fender is the american english term…

   WHEEL ARC CALCULATION       AIM:                  To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.    OBJECTIVE:    To…

      SECTION MODULUS           AIM     To Calculate the section modulus of the hood design by using catia v5 and improve the strenght of the hood design.      INTRODUCTION    Section modulus is a geometric property for a given cross-section…

   WIRING HARNESS FOR ENGINE ASSEMBLY AIM:           To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5.  OBJECTIVE:            The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have…

    HOOD        AIM:      To Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section with design consideration in CATIA V5 Software           INPUTS        Design parameters …

        WIRING HARNESS FOR BACK DOOR PANEL                     AIM:             Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5 OBJECTIVE:            The…

UNDERCOATING       Underbody coatings are those which are used to prevent car bodies against rust & corrosion. This underbody coating helps in protection from dust and moisture also some other factors such as poor road conditions, rocks getting thrown from tires and denting the metal and salt from water…

AIM:      To do Benchmark with presently available cars in the market for pugazhenthi to select suitable car based on his requirments.   INTRODUCTION: BENCHMARKING Benchmarking is a process of measuring the performance of a company's products, services, or processes against those of another business…

  WIRING HARNESS FLATTENING   AIM:          The main objective is to create the Flattened layout for given inputs by using Electrical Harness Flattening and to place it on Drawing sheet. Inputs:   INTRODUCTION: WIRING HARNESS             A…

  AIM:  The main objective is     To Route the following harness layout in Electrical workbench and check the bundel continuity.   To add Annotation to all connectors and to check for bundle warning   To generate CAT.part of harness assembly and to convert in .igs format INTRODUCTION:…

WIRING HARNESS ROUTING AIM:   The main objectives are,               1.To Route the following harness layout in Electrical workbench.           2. To Add protective covering on all branches connected to DT06-2S & DT06-4S connectors.…

                      SWITCH BEZEL AIM:  To Create the Switch Bezel Plastic component through the given Class-A surface by taking the Thickness of the component to be 2.5 mm. To begin with, the tooling axis for the given Class-A Surface should be created…

                          COIN HOLDER AIM :  To Create the Coin Holder Plastic component through the given Class-A surface by maintaining the thickness of the component to be 2.5 mm. To begin with, the tooling axis for the given Class-A Surface…

                       BASE BRACKET AIM : To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end…

                                 WIRING HARNESS ROUTING AND PACKAGING AIM:         1. To define the given PCLAMP as a Electrical support using electrical part design workbench along with all the necessary properties…

                                                   WIRING HARNESS DESIGN                                  …

                          DOOR TRIM PANEL   AIM :    Abstract:  The project report deals with the explanation of steps and procedure followed while developing the Door Trim Panel of a car using CATIA V5. Using the CLASS-A surface…

 ASSEMBLY WORKBENCH   1.QUICK RETURN MECHANISM:                                                   A quick return mechanism is an apparatus to produce a reciprocating motion in which…

                    A pillar Design with Master Section   Objective of the Project:                                        Create A Pillar plastic component with…

      DOOR TRIM LOWER WITH ENGINEERING FEATURES   Objective: Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft…

                          Door Trim with Dog House Attachment    Objective:  Create the Dog House for the Door Trim considering the design rules mentioned below. Take the Thickness of the component to be 2.5 mm    …

Orientations of completed design   root thickness calculation for rib Report of Draft Analysis:  First of all, The tooling axis has created based on the Depression and projection of the component. This tooling axis will be the path of closing and opening of core and cavity of injection molding, based on this…

Draft Analysis of switch bezel component If the Draft angle is 2 deg: If the draft angle is 3  deg: Orientations of core and cavity Report:     Draft analysis is conducted on switch bezel final component design after making it as a solid bod. The tooling axis has important role to analyse the draft angle…

BUMPER Draft Analysis For Class A: Draft Analysis For Final Product: Tree Structure: Orientations: Report: Tooling Axis Creation - In this challenge the tooling is created by using the intersecting of two lines and the point. The line which is created on the point is the center of the product. In addition, the line is…