Week 8 - Challenge 1 - Base Bracket Design

1. Objective: To run the base simulation with the default values took by the software( i.e., With out changing the properties), which is taken as case 1. To run the new simulation after assigning the properties, which is taken as case 2. To plot the various graphs, which depicts the internal energy, hourglass energy, contact…

Crashworthiness Analysis using HyperMesh and Radioss#Project 1 - Frontal Crash Simulation ChallengeAIM: To perform the crash on the frontal section of the car with wall and analysis where stresses are working on it. OBJECTIVES:Frontal crash-BIW1. Checking the unit system and either following [Mg mm s] or [Kg mm ms].2.…

Backdoor : Aim: Using the provided styling surface to come up with a back door design and  using appropriate design methodologies and make the necessary reinforcements and embosses . What is a back door?  A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type…

 Aim:  For the Given Roof surface, Develop the essential flanges and reinforcements such as front rear centre and bow rail roofs.      Introduction:The roof is an important part of the car body that is used to cover the car from the top. Because it is a class A surface, it must be visually appealing and attractive to the…

Aim: To find the section modulus of the hood and optimization to improve the overall section modulus.   Objective: Use the section from your Hood design and calculate the section modulus using the formula S= I/y.   Section Modulus: The section modulus (S) is geometry property of the cross section used for designing beams…

                                       MODELLING OF VARIOUS POINTS ON THE FINDER FENDER DESIGN INTRODUCTION: Fender is the American English term for the part of an automobile, motorcycle or other vehicle body…

                                                                             REPORT ON HOOD DESIGN AIM-  To Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter, (Hinge,Striker) included. Design Methodology      1. Develop the inner panel…

                                                          FENDER DESIGN-WHEEL ARCH Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of Wheel arch of a fender should be such that it must shield wheels and protect both passengers' compartment and pedestrians from projection…

                                       Underbody Coating               Underbody coating provides long-term protection from corrosion to the car's underbody. It also protects parts like internal body panels, frame rails, and other inner cavities that are not physically accessible but are prone to corrosion.   ABSTRACT:…

                                                                                     BENCHMARKING  …

                                          Designing a BIW Back Door of a Car    OBJECTIVE:                   i) From the given styling surface, develop a back…

Final Project - 2: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings to all bundle. First of All to Download all requireed data from given…

                                                          Project 1:- Engine Wiring Harness Here First of All download the data given in the question and download it and…

AIM- To prepare a flattened-view of a previously created harness assembly OBJECTIVE- The objective of this project is to create a flattened-view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on the drawing sheet.…

AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective of this project is to first route the two Harness…

WIRE HARNESS ROUTING - WEEK 4 AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors…

OBJECTIVE: Create the mesh for bumper assembly, mesh size should be 6mm.  Run the Crash tube model with 6 different cases as given below and compare. Run the crash tube model as it is. Change the Inacti=6 and run. Create the type 11 contact and run. Remove both notches and remove boundary condition on rigid body node then…

AIM:   To solve the above assignment questions and define the necessary electrical properties in the respective workbench.   OBJECTIVE:   To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties. To download the Backshell…

WIRING HARNESS DESIGN IN CATIA V5 – 3D MODELLING AIM:        To Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch…

AIM: To run crash analysis on the given model by applying different materials laws available in Radioss and post-process the results.   Objective Comparison of the 7 cases of the behaviour of the element with the changes in the material and element property. We compare the result when the do the changes in the…

AIM – To create a Solid body of side door plastic trim with engineering features using the Class-A Surface and master section. INTRODUCTION – The door trim panel is the interior plastic component attached to the sheet metal part of the Door. It contains engineering features like a doghouse, heat stakes…

DRAFT Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing. This is especially done in the case of plastic component design having a complex shape. Mostly the 3-degree draft angle is provided but it can vary depending upon the component…

AIM: To create a 4-way locators with heat stakes using design rulers. procedure :   Designing the Door Applique with the given class a surface and counterpart clearence surface. for designing the engoneering features for the door applique we requried locators which are 4-way locator. 4-way mean you prevent…

Aim Project - A pillar Design with Master Section Draft Analysis: Draft analysis helps to detect if your drafted part is easily removable from the mold (in case of plastic component) or die (in case of sheet metal). All plastic components will have a minimum draft of 0.5 to 3deg. And for automotive sheet metal parts the…

  AIM: To create the Dog House for the Centre console coin holder by considering the design rules.  OBJECTIVE:              "C" is where the doghouse contacts the backside of the surface  Doghouse wall thickness at the intersection of the part wall ( C ) should be…

OBJECTIVE:Create the rib AND Screw boss for the Drill Handle  considering the design rules RIBS: Ribs are thin protrusions that extend perpendicular from a wall or plane to provide added stiffness and strength. Designers commonly try to increase the strength of a part by making its walls thicker. Unfortunately, walls that…

OBJECTIVE: 1. Perform Tetra mesh using Tetra4 elements for given housing Assembly. 2. Perform Hexa mesh using Hexa8 for given Arm bracket. 3. Perform calculations for stress wave propogation in steel rail and editing the RADIOSS Engine input file.   TASK1: Tetra mesh using Tetra4 elements for given Housing Assembly:…

Project Tiltle : ASSEMBLY WORKBENCH 1) Quick Return Mechanism : Part modeling :- Body-1            Body-2               Body-3                   Body-4             …

                                                                             Bumper   CREATION OF THE TOOLING AXIS…

                 Title- Week 8 - Challenge 4 - Coin Holder Design   Objectives- 1. To understand how to generate class B & class C surfaces from input class A surface 2. To understands importance of Tooling Axis 3. To understands importance of Draft & Draft analysis…

A -                             SWITCH BEZEL  1- Making tooling clearing for the faces by creating a sketch on yz plane and intersecting the class A surface and then using the bisecting line tool to get the required line.   2- Making the tooling clearing for the faces by creating sketch on zx plane and then intersecting…

                        BASE BRACKET   OBJECTIVE To create base bracket plastic component from the given class- A surface. To create the tooling axis for the plastic component To perform draft analysis over the plastic component.   CLASS- A SURAFCE This is the given class- A surface. In which there are two holes to be…

OBJECTIVE: To perform 2D meshing on the given components by following the given Quality Criteria and to assign the corresponding thickness to the elements. Target length - 5mm Minimum Length - 3.5mm Maximum Length - 7mm Ignore holes less than dia 5mm.   PROCEDURE: MODEL – 1: 1) Import the model into Hypermesh.…

AIM: 1. Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8. 2. Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture…

                                                                  AIM To Create a BOM and Hardware list (BPO) for the complete Fixture assembly.                                                  BILL OF MATERIALS * Bill of Materials contains all the information required for the assembly of printed circuit boards. * It is…

Key Sheet of the Complete Fixture assembly Base Unit

  AIM: Perform 3D finish for all units of Assembly design. Create Rough locators for Assembly.       3D FINISH: The 3D finish is the process where design is completely finishing & to be ready for final simulation & 2D detailing In 3D finishing we perform and ensure the following points: Hole concentricity & hole sizes-…

AIM:        To design a base unit with all weldments for the given Car Panel & Design all the other remaining Units required for this Fixture assembly. OBJECTIVE: Design a Base Unit with all weldments for the given Car Panel. And Design all the necessary Units required for the Fixture design   . BASE UNIT: A unit used…

OBJECTIVE; TO DESIGN 3 TYPES SWIVEL CLAMP UNIT AND 1 PIN CLAMP UNIT with Different Riser, Blade, and Clamp Arm for the given Car Panel. INPUT; FUNDAMENTALS: 3-2-1 principle: Our ultimate intention for using pin unit is to fix the work piece so that it does not deviate from the position while the operation is being performed…

                                                                             Q.1) what are the Drawing templates? Ans: Drawing templates are the files of frames and title block which convey the design information that are used to generate 2 D drawing from 3 D part. Neat and detailed Drawing templates convey more information…

1..   OBJECTIVE; 1. TO UNDERSTAND AND  DESIGN TWO DIFFERENT TYPES OF REST UNIT FOR THE GIVEN THE CAR PANNEL 2. TO UNDERSTAND AND DESIGN THREE DIFFERENT TYPES OF POWER CLAMP UNIT AND ,RISER,BLADE,SHAMES, ETC. Rest Unit: • Rest unit is unit designed to support car panel using Mylar/ NC block/ rest component is rested only,…

                                         1) What do you understand by the 3D finish process? - 3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing.…

What is the Base Unit? What are the typical parts of the Base Unit?   Base unit is one of the main units in a BIW Fixture. A Base unit provides the platform to mount all the other units like rest units, clamp units and pin units etc. Bose unit also mounts the components like Valve Bank, Junction Box, Eye Bolts, trunking…

 INTRODUCTION Fundamentals of pin unit design-   It is necessary to locate car panel with two pins one pin to restrict 4 woy motion (4 transitional) and one pin to restrict 2 way motion (2 rotational) Pin should engage 3-6 mm from cor ponal entry surface •All pins should be accomodated with 2 way adjustable…

                                                  1.    What is Design Methodology?   -What Is Design Methodology? Design methodology refers to the development of a system or…

                                             1.    What is the process of project execution activity? Project activities are those basically are being processed or being practiced in general project…

                                                              CAR ROOF DESIGN AND REINF.....   Introduction An automobile roof is the portion of an automobile that…

Automobile design must respond to the public’s needs and desires for a car. Once the design is drafted, it’ll go through many revisions to perfect it.  The interior and exterior must be fashioned so that it is attractive to potential buyers while also including innovative technologies that…

                                                            1. What is BIW & define its parts?    BIW (Body in White) is a stage in automobile design or automobile…

                                                                         WINDSHIELD   purpose of windshields      …

                                         MODELLING OF VARIOUS POINTS ON THE FINDER         FINDER Fender's purpose is to prevent rocks, mud, sand, liquids from being thrown into the air or on to…