Week 1:- Introduction to BiW and Fixtures Challenge

  YACHT  Sunseeker predator Yacht  Objective: The objective of this project is solely aimed at applying all surface modeling tools in designing a part(s) and then use the surface as reference to assemble the parts of the Sunseeker Predator Yacht in Solidworks. Introduction: In this project, we will design…

DESIGNING OF AMERICAN CHOPPER WITH PHOTO-REALISTIC RENDERING USING SOLIDWORKS   Introduction:  This report contains a detailed explanation of the design of an American Chopper using Solidworks from part modeling to final rendering of the assembly. Objective: The objective of this project is to learn the tools…

    Aim: To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5. Given: Car Tailgate Assembly        DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility, easy removal,…

AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

AIM: To design the given harness in the given wiring routing. Given: Harness A: Connection checking: Harness B: Connection checking: Add annotation: Generate CAT.part into IGS format:      

Q1 The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the entry point.…

Q1 The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the entry point.…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

AIM: To define the connectors as electrical using an Electrical part design workbench and to define all its properties. The sequence of operation: Create required Geometrical parameters: For C-DT06-08SA  For C-2-174357-2 For C-0085229-01-3 Define Part as Connector: For C-DT06-08SA  For C-2-174357-2…

Development of a Door Trim panel Aim To create B&C Surface Far a Given A_Surface To develop all Engineering Features (Push clip, Dog House, Heat Stake, Flanges, Screw Boss) For a given component. Note:- All Feature sketches and Thickness for the component are taken from the master Section. Given Surface Developed Surface…

Aim:- To Design and assemble the Car Hood/Car Bonnet from a given surface Here we are going to understand What Is the Hood/Bonnet? What are the Materials Used to Manufacture the Hood? What is the Design consideration?   About Hood/Bonnet The hood or bonnet is the hinged cover over the engine of motor vehicles that…

Aim: - To Develop the mountings of the Fender from the given surface. Here we are going to understand What Is the Fender, its types, and its importance? What are the Materials Used to Manufacture the Fender? What are the mounting points of the Fender?  About Fender Fender is the American English term for…

Aim: - To Develop the Roof reinforcement from the given styling surface. Here we are going to understand What Is the Roof and the uses of its Reinforcement? About Roof An automobile roof is a portion of an automobile that sits above the passenger compartment,…

Aim: - To Develop the back door from the given styling surface.  Introduction:- In this project, I have been designed a back door for a hatchback where it is hinged at roof level (as opposed to the boot/trunk lid of a sedan, which is hinged below the rear window). Similar to the hood and side doors, the back door…

AIM: Bill of Materials (BOM): A bill of materials (also known as a BOM or bill of material) is a comprehensive list of parts, items, assemblies, and other materials required to create a product, as well as instructions required for gathering and using the required materials. The bill of materials can be understood as the…

PIN UNIT           POWER CLAMP CYLINDER UNIT                 

Key Sheet of the Complete Fixture assembly    Base Unit        ROUND PIN UNIT         DIAMOND PIN UNIT         

1.What are the drawing templates? A) Drawing Templates: If compared with the verbal or written description, drawing offers a far better idea about the shape, size & appearance of any object or simulation or location, that too in quite less time. Hence it has become the best media of communication not only in engineering…

AIM: Perform 3D finish for all units of Assembly design. Create Rough locators for Assembly. 3D-FINISHING: 3d Finish is a process where the design is being completely finished and to be ready for final simulation and 2d detailing. While finishing the design the nominality is checked which ensures the easy assembly of all…

1) What do you understand by the 3D finish process? A) 3D finish: 3d Finish is a process where the design is being completely finished and to be ready for final simulation and 2d detailing. While finishing the design the nominality is checked which ensures the easy assembly of all the units. The hole concentricity and…

AIM: To Design a base unit for the Pin units, Clamp units, Swivel clamp units with all weldments for the given Car panel. SOFTWARE USED: CATIA-V5 INTRODUCTION: Base Unit: A base unit is designed to mount all other units(Clamp unit, pin unit, rest unit, etc) of the tool, also other parts necessary for a tool like Pneumatic…

1.What is the base unit & what are the typical parts of the base unit? ANSWER: A base unit is designed to mount all other units(Clamp unit, pin unit, rest unit, etc) of the tool, also other parts necessary for a tool like Pneumatic valve box, trunking cable path will also be mounted onto a base unit. And below are…

OBJECTIVE: To design 3 different types of Swivel clamp units with different risers, blades, and clamp arms for the given panel & to design a pin clamp unit for the given car panel. ABSTRACT: In this project, I have designed different types of swivel clamp unit by validating a swivel clamp cylinder and by considering a…

OBJECTIVE: To design 3 different types of power clamp units with different riser, blade, and clamp arm & to design 2 different types of rest unit for the given car panel. ABSTRACT: In this project, I have designed different types of power clamp units by validating a power clamp cylinder and by considering a clamping…

AIM:- To design 2 different types of fixed pin units with different pins, riser, blade & block, and 2 different types of retractable pin units with different pins, riser, blade, cylinder & block.   TYPES OF PIN UNITS: Fixed pin unit- In this type of unit, the pin is fixed by means of a pin retainer & riser.…

Q1 Ans Design methodology So in this methodology, we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the particular component…

Q1 Ans PROCESS OF PROJECT EXECUTION ACTIVITY: The above figure shows the process involved in process execution activities. It is a general activity that is involved in BIW fixture & Tooling. It is the starting phase of every project. It starts with the basic requirements/RFQ we received from the customer. As shown…

Q1 Ans BIW - Body In White BIW refers to the welded sheet metal components which form the structure of the vehicle to which the other components (like engine, chassis, exterior & interior trims) will be married or assembled. The stage in automotive design or automobile manufacturing in which the car body sheet metal…

Aim To Calculate the section modulus of the hood     ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Product: Face...Fill.1...HoodDate: Monday, 05 April 2021…

Underbody Coating      it's just a protecting process of our car from various weather conditions, in general, the premium cars have the underbody coating but most of the normal car doesn't have.    The Pros of Undercoating The obvious pros of undercoating are the protection it provides to…

Benchmarking in Automotive Industry Benchmarking involves a structured comparison between similar products, services, or processes on some dimensions of performance. For example, it can be used to compare the availability and delivery of features in a product and in this form often provides the basis of consumer tests…

Creating the 3D model forgiven Master section. Received master Section step_1 checking draft analysis  Draft analysis is Done. As we check in the question there are flanges in the diagram so 1st we have to create the flanges  step_2 created the flanges to the A_Surface Step_3 Created B_Surface with the offset…

As you saw in the image line one indicate the sliding direction of the part body and line 2 is the tooling axis the B&C Surface is created as previses part body down.

Designing the screw boss and Doghouse   Screwboss 1 create the required profile of screw boss using position sketch 2 pad the sketch to the calculated hight Height is 5times the thickness of the component 5*2.5=12.5 3 draft the element min draft value 0.5 deg 4 after getting the element we have to make a stiffener…

after getting A_Surfac  Step_1 Create the B&C_Surface Step_2 Create the tooling Axis Step_3 Perform Draft Analysis Step_4 create the locators and Heat stakes Step_5 create 4_way locator and pad it ensures the height should be greater than the Attachment surface    Step_6 Create 2_Way Locator and pad…

In this challenge, we have to create Core & Cavity for the component for 1st we need a closed Surface/C_Surface of the part to create core and cavity I have taken switch bezel designed from the earlier challenge and make some modification to create Core and Cavity following steps are STEP:-1 I extrapolate the…

In this Challenge, I created the B&C Surface fast and next created the tooling axis and draft analysis  I major notice in this challenge that the draft analysis does not happen because the component is having a 90deg draft angle so the component is not clearing the draft angle  In the second one, I learn…

Rib design calculation  the thickness of the component 2.5 1 create the position sketch  2 Extract the line to the hight usiging design calculation hight is 5times the component thickness 5*2.5=12.5 3 thicknen the extract  thickness is 0.4*the thickness of the component 0.4*2.5=1   4 Draft the element …

Detailed report has attached below 

the detail report is attached below in doc file plz go through it