A challenge report submitted to Skill-Lync on BENCHMARKING It is the process of comparision between similar products based on our requirements. Challenge Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old…

UNDERBODY COATING :- It is a resistance process to corrosion for the parts which are under the car and not accessible. It is most prone to corrosion on Indian roads, it provides longterm protection to corrosion.       Types :- Rubberized Underbody Coating Wax Based Underbody Coating Asphalt Based Automotive…

Hood Design Challenge Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters.   Introduction The hood is the cover for the engine compartment of Automobiles. Hoods allows to access the engine compartment for maintenance and repair. In design…

Challenge -  Use the Section from your Hood design and calculate the section modulus using the formula S = I/y S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object Come up with a new section that has improved the section modulus…

Fender Design - Wheel Arch Challenge Challenge -     Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.   Fender : Wheel Arch is the semi-circular part of the fender located above the wheel of the vehicle. The design of the wheel arch of…

FENDER DESIGN Master Section: -           Introduction :- Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well. Its primary propose is to prevent sand, rocks, mud, liquids, and other road spray from being thrown into…

ROOF DESIGN:- OBJECTIVE :- The objective of this project is to design car Roof with important flanges and reinforcements i.e. ditch area, front Roof Rail, Bow Roofs, Center Roof Rail and Rear Roof Rail for the given Roof surface. Perform a curvature study on the Roof and perform the calculations of Heat Distortion Criteria…

AIM:  to make a model from the provided class-A surface. INTRODUCTION: CLASS-A SURFACE: a surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surface and the outer most surface. CLASS-B SURFACE: a surface below a certain thickness from the class-A…

OBJECTIVE:- objective of project is to design the switch bezel and do a draft analysis for it by creating the required tooling direction with the help of Bisecting Line method. INTRODUCTION:- The switch bezel is the frame part of the window switch that holds its switch covers and buttons into place. Moulding is the method…

Objective: To Create the Core and cavity blocks for the switch bezel component. DESCRIPTION:  CREATING TOOLING AXIS -                       The Tooling Direction is basically the direction about which that the mold pulls apart. The mold is built in two halves,…

Objective: Creating the coin holder plastic component through the A-class surface and with given thickness.   Introduction : The input of the product designer is in the form of the A-class surface. The job of the product designer is to create the B and C surfaces keeping all the parameter aspects for the manufacturing.…

Attachment Feature Creation (Ribs & Screw Boss) AIM: To Create the Door Handle Component from the given Class-A surface. To Attach B side Features in the component. To Attach C Suface in the component. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the…

BUMPER DESIGN – CHALLENGE 4 AIM Create the Bumper Plastic component by the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface might be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. INTRODUCTION A bumper is a structure…

DESIGN OF THE DOOR TRIM             To create the Door trim component through the given Class-A surface.  IMPORTANCE OF TOOLING AXIS: The Tooling Direction is the direction that the mould pulls apart. The mould is built into two separate pieces.…

Attachment Feature Creation - Challenge 2 AIM Create the Dog House for the Door Trim considering the design rules INTRODUCTION DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted…

QUICK RETURN MOTION MECHANISM: Body-1: Body-2: Body-3:   Body-4:   Body-5:   ASSEMBLY:   DRAFTING:   CV JOINT: Body-1    Body-2:   Body-3:     ASSEMBLY:     DRAFTING:      

DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model…

AIM:              To make a full solid model from the given master section and class A surface.   CLASS A SURFACE:  This is surface which is made by the Styling designer. It is aesthetic surface and usable outside features are on this surface.   CLASS B SURFACE:…

Downloaded connectors & Connector clip cad data from given link & defined, it as Electrical Connector using Electrical Part design Workbench. Defined all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support defination…

Aim: To create a complete solid body of the inner door panel from the provided Class A surfraces. Lower substrate, Door armrest, Map pocket and Bottle Holder are the Class A surfaces given to us and these are the parts that requires to be convertred into solid bodies and assemble them along with the attachment features.…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

Wiring harness design in CATIA V5 - 3D modelling Week 5 & 6 Challenge Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of…

AIM: To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a drawing sheet. To ensure bundles…

WIRING HARNESS DESIGN PROJECT 1 AIM Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred to as…

CAR BACK DOOR WIRING HARNESS DESIGN- PROJECT 2 AIM To route the Wiring harness on given car body back door and prepare flatten view drawing in CATIA V5. INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses…

Lens Class A Surface recieved form customer   STRUCTURED PART FILES. 3   Class A Publication

Given Class A Surface Tooling Direction Class B Surface Class-B surface means thickness of a part it is not visible and is inside part. In other words, Class-B surface is a surface below a certain thickness from the class-A surface. This is the surface that contains engineering aspects of a model. Class C Surface Surface…

First Body add Created Full Assembly Applied Constraints Created 2D drwaing and applied GD&T

1. Following parameters to be calculated are,Front end deflection under load.Rear end deflection under load.Pitch angle.Pitch gradient.  The front end deflection under load is 0.63 in.The rear end deflection under load is 0.487 in.The pitch angle is 0.65 degrees.The pitch gradient is 1.3…

following are the steps with formulas which are used for calculationsNOTE: unit converstions needs to be taken care before proceding to the calculation.the roll moment by lateral component and gravity component.h_arm is the torque arm length.i) Lateral Component = sprung mass * h_armii) Gravity Component sprung mass *n_arm*roll…