Underbody Coating- The most vulnerable part of any vehicle is its under body, because of its continuous exposure to the wear and tear caused by the mud,water,stones,potholes and other such obstacles present on the road. These wear and tear on the underbody of the vehicle cause rusting and leakage problems.  Further…

What is benchmarking? As the name suggests benchmarking is to  compare your organization, its operations with best in the market. This process takes place within(internally) or outside(with the competetive organization in same industry) the organization on various levels-  1. Process 2. Product 3. strategy 4.…

HOOD DESIGN Design of car hood outer panel, inner panel and necessary reinforcements following EURO-NCAP regulations.   DEFINITION- Car Hood or Bonnet is a engine covering part which provides stlying for outer car body and also provides the strength to the front end of car. It is hinged and can be opened to allow…

                                      Section Modulus calculation and optimization of hood                                       Section…

FENDER DESIGN Design of car front fender's Sill mount, Bumper mount, A-pillar mount and drip region. DEFINITION- Fender is part of an automobile which covers the wheel well. It prevents the sand, mud, stones, liquid etc to be thrown into the air by rotating wheels. Fenders are typically rigid and can be damaged by…

WHEEL ARCH STUDY Calculate the Wheel Arc area using the European standards. DEFINITION- An arch-shaped cavity in the body of a vehicle, which houses a wheel is termed as wheel arch. So the design of fender wheel arch should be in a manner which can protect pedestrian from tyre projections. Different countries have different…

ROOF DESIGN Design of car roof, it's ditch area and neccecary reinforcements. DEFINITION- A car roof is the portion of an automobile that is above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. It also plays vital role in positioning the wind shield glass…

BACK DOOR DESIGN Design of car back door's outer panels, inner panel and necessary reinforcements. DEFINITION- Car's back door or trunk lid or tail gate  is the cover that allows access to the main storage or luggage compartment. Hinges allow the lid to be raised. Devices such as a manually positioned prop rod…

Challenge - Draft Analysis on a Fan Cover Create the tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the model.   Understanding Draft for Plastic products When developing parts for plastic injection molding, applying draft (or a taper) to the…

Base Bracket Design Create the Base Bracket Plastic component through the Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Understanding Draft for Plastic products When…

Switch Bezel Design Create the Switch Bezel Plastic component through the given Class-A surface and perform the Draft analysis on the model. Understanding Draft for Plastic products When developing parts for plastic molding, applying draft (or a taper) to the faces of the part is critical to improving the mold ability…

Coin Holder Design Create the Coin Holder Plastic component through the Class-A surface. Perform the Draft analysis on the model.   Understanding Draft for Plastic products When developing parts for plastic molding, applying draft (or a taper) to the faces of the part is critical to improving the mold ability of your…

Door Arm Rest Design Create the Door Arm Rest Plastic component through the given Class-A surface and perform the Draft analysis on the model.   Understanding Draft for Plastic products When developing parts for plastic molding, applying draft (or a taper) to the faces of the part is critical to improving the mold…

Core & Cavity Design Create the core and cavity blocks for the switch bezel.   Understanding Core and Cavity of plastic component   The injection molding process uses molds, typically made of steel or aluminum, as the custom tooling. The mold has many components, but can be split into two halves. Each half…

Attachment Feature Creation- Rib Design Create the rib for the Centre console coin holder considering the design rules.   Under standing Rib  Ribs are thin wall protrusions that extend perpendicularly from a wall or plane. They are usually found in clusters offering support to a plane that would have otherwise…

Screw bosses & Doghouse Design - Attachment Feature Creation  Create the boss and Dog House for the Centre console coin holder considering the design rules.   Creating screw bosses and doghouse for the Centre console coin holder using CATIA v5 I. Screw Bosses Boss features are commonly found in injection…

Door Applique Design with Engineering Features Create the Door Applique Plastic component through the given Class-A surface. Perform the Draft analysis on the model. Create the Heat Stakes and the locators considering the design rules.   Create the door applique plastic component with locators and heat stakes using CATIA…

Assembly Workbench   Quick return motion mechanism Drawing-   Parts - Pivot cylinder   Slotted body   Rocker   Slider Block   Slider Pin   Assembly-   Drafting-   CV joint  Drawing-   Parts- Holder   Cork    Handle   Assembly-   Drafting-  

Design B Pillar - Master Section Development Design the B pillar Plastic component using the provided A class surface. Create B side features using master section provided and conduct Draft analysis for the final part.   B Piller The roof support pillar located in the car's midsection, between the A and C pillars.…