Benchmarking   Benchmarking: In automobile industry to develop vehicle benchmarking is the first step. Benchmarking is the comparison between similar product, process and services For Ex, We will take Example of MRF tyres and JK tyres MRF is one of the leading Company for manufacturing of tyres, MRF tyres having good grip…

UNDER-BODY COATING   Under-body Coating: - Underbody coating is a coating of paint or rubber on undercarriage and to the chassis protecting it from rusting. usually, a dense cladding applied uniformly to the undercarriage of the BIW. It is normally sprayed or painted on BIW when the BIW and sealant is ready. Due to coating…

HOOD DESIGN   Hood is basically cover for engine of vehicle, which is hinged with body of vehicle. Hood can open for maintenance of engine compartment and maintenance of other part like radiator, Battery etc. Hood is used to decorate the car and add luxurious look. The shape of the bonnet is made aerodynamic in order…

Fender Fender is automobile part that frames a wheel well. Fender prevent damage of Engine compartment from mud, sand, small, stone, liquids being thrown into the air by the rotating tire. Fender is attached with Sill, Bumper, A-Pillar, and drip (Which is under the hood near Engine compartment) Fender has two types Full…

Wheel Arch: Wheel arch is also known as Wheel well. The wheel arch is the semi-circular part positioned above the wheel of a vehicle. Wheel arch is a part of fender and Curvature in shape. While designing Wheel arch it should be in mind that the wheel should be inside the fender. As we see car from front if wheel is outside…

Section Modulus calculation and optimization   Section modulus: Section modulus is the ratio of min moment of inertia to the distance between the neutral axis and the extreme end of the object  By section modulus we can identify how much load can take. S = I / Y Here S = Section modulus I = moment of inertia…

Roof Design   Automobile roof: - An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.   Roof Assembly Contain Four Reinforcement That are Front rail, 1st Bow Rial, Centre Reinforcement,…

Back Door Design   Back Door: - Back door is also called as tail get Back door consists of upper outer panel, lower outer panel and inner panel In back door we made reinforcements for hinges mount, gas stay mount, wiper mount and for latch mount Image of Back door   Inner panel: -   Inner panel is used to make an assembly…

Wiring harness design Define parts using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Parts Connectors Mounting Clip   Connectors Wire harness connectors provide an uninterrupted electronic signal between a wire harness and a power source.   Mounting Clip Mounting Clips are…

Supporting Part P Clamp: - P-Clamps provide a light, fast, and efficient harness solution to cable mounting.   Defining electric properties to p clamp In electric part there is one entry point and one exit point but here p clamp has two entry point and two exit point For entry and exit we create two plans and one…

Routeing of harness as per given layout in electrical workbench   Routeing of harness as per given layout in electrical workbench of following connector DT06-4S DT06-6S DT06-2S DT06-08SA Given layout   First, we download all the connector from TE.com are DT06-4S, DT06-6S, DT06-2S, DT06-08SA Then we…

Wire Harness Assembly   Wire Harness Assembly: - In Wie harness Assembly some time there are some sub assembly   First step is to download the CAD file of required parts like Connector, Back shell, corrugated tubes, clips etc. Then it is important to define all the component electrically like here is our project we have…

Electrical Harness Flattening   Harness Flatten: - First, we have to make harness assembly for make flatten Given drawing for assembly is     For this assembly we have to download all connectors from TE.com and define them electrically,  Routeing of harness as per given layout in electrical workbench…