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Sanjay Merugu

Don't stop until you succeed

Skills Acquired at Skill-Lync :

  • HYPER-MESH
  • STRUCTURAL-MESHING
  • SHEET-METAL-MESHING
  • FEA
  • RADIOSS
  • CRASH-WORTHINESS
  • ANSA
  • PYTHON-BASICS

Introduction

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18 Projects

Week 9-Challenge

Objective:

Aim: Attaching various parts of the given model by creating different connectors available in the hypermesh    Tools used: Auto mesh in the 2D panel Smooth in the 2D panel connectors in the 1D panel   Procedure: Firstly, import the component into the hypermesh window and select the profile as "Optistruct" Change the geometry…

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13 Sep 2020 02:32 PM IST

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    Project 2

    Objective:

    Aim: To generate a midsurface, perform the geometry cleanup on the extracted component and also to generate the mesh on the midsurface component and to assign thickness to the component within the given quality criteria    Tools used: The Automesh in the 2d panel The Auto cleanup in the geometry panel The…

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    30 Sep 2020 11:54 AM IST

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      Assignment 1

      Objective:

      Objective:  Carry out the geometry cleanup operation on the given 3 files. Practice  Clip Repair Mounting Bracket There should not be any free edges, convert all of them into a refined geometry. Clean the geometry. Extract midsurface. Clean midsurface geometry. Ignore holes less than dia 5mm. Create a 2D…

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      07 Dec 2020 11:49 AM IST

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        Assignment 2

        Objective:

        Objective:   1. Check the material properties of the rail component and calculate the speed of sound in steel rail=______ 2. The length of the rail is about 1000 mm. calculate the time takes for a shock wave to travel from one end of the rail to the other. 3.Time for sound to travel length of rail=______…

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        09 Dec 2020 12:17 AM IST

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          Assignment 3

          Objective:

          Objectives:   Comparison of results with base simulation and improved shell element properties 1.Using the crash beam file from the previous assignment, change the run time to 55 ms. 2. Change the number of animation steps during simulation to a minimum of 25 and maximum of 60. 3. Run the base simulation without…

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          10 Dec 2020 07:40 AM IST

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            Assignment 4

            Objective:

            Objective:   Run the model as it is. Name it as Law2_epsmax_failure.   In FAIL/JOHNSON, change Ifail_sh=1, Dadv=1 & Ixfem=1. Run the model as Law2_epsmax_crack.   Delete /Fail/JOHNSON card. Run the model as Law2_epsmax_nofail.   Delete the value of Eps_p_max and the run the model with name Law2.…

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            20 Jan 2021 08:23 AM IST

            • RADIOSS
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            Assignment 5

            Objective:

             Objective: Create the mesh for bumper assembly, mesh size should be 6mm.  Run the crash tube model as it is. Change the Inacti=6 and run. Create the type 11 contact and run. Remove both notches and remove boundary condition on rigid body node then run. Create a new notch in the middle, select the whole section…

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            31 Jan 2021 01:49 PM IST

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            Assignment 6-Frontal Crash Simulation Challenge

            Objective:

            Objective:  To perform the frontal crash on the given model within the given parameters. Frontal crash-BIW Check unit system and either follow[Mg mm s] or [Kg mm ms]. Create an appropriate interface, friction 0.2 and recommended parameters. Make sure of no penetrations and intersection. Correct rigid bodies if any…

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            21 Mar 2021 11:00 AM IST

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              Assignment 7-Side Pole Crash Simulation Challenge

              Objective:

              Objective: To perform the side crash analysis on the given model. Check unit system and either follow [Mg mm s] or [Kg mm ms]. Create an appropriate interface, friction 0.2 and recommended parameters. Make sure of no penetration and intersections. Create a rigid wall with friction 0.1 as per the reference model. Compare…

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              22 Mar 2021 06:29 AM IST

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                Week 3 - 2D meshing for sheet metal

                Objective:

                AIM:  For the given Hood model, Take the mid surface for all the components after checking the geometrical errors and mesh the mid surface with the given element Quality criteria and also apply proper thickness.   Tools used:  In Topo mode Hot points  - Insert, Project, Delete. Cons     …

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                18 Jun 2021 08:48 PM IST

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                Week - 4 - 2D meshing for Plastic components

                Objective:

                Aim: Mesh the given Bottle cap model with the given quality criteria and assign proper thickness to it   Tools used: In Topo Mode Hot points - Insert, Project, Delete & Info tools. Cons          - Paste, Release & Fill hole tools.  Faces        -…

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                19 Jun 2021 07:52 PM IST

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                  Tool Test-2

                  Objective:

                  It took me 24hrs to complete the Tool test-2.

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                  25 Jun 2021 05:25 PM IST

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                    Week- 5 - Solid meshing

                    Objective:

                    Aim:  For the given Rearview mirror component, check for the geometrical errors and mesh the Surfaces with the given 2D element Quality criteria given below.   Procedure: Open the Ansa software and import the given Rearview Mirror component. After importing the model, click on the Topo option in the Faces tools…

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                    26 Jun 2021 08:24 PM IST

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                      Tool Test 1

                      Objective:

                      Time is taken for Model 1 - 12 hrs Time is taken for Model 2 - 18 hrs

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                      22 Sep 2021 03:10 AM IST

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                        Week - 8 - Morphing

                        Objective:

                        Objective: To perform the morphing technique on the given two models. 1. Component.IGES File 2. Hand_rest.ansa File   Procedure: Firstly, open the Ansa software, select and import the model into the software. Import the component.Iges file to work and perform the morphing technique. Import the model and make sure…

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                        03 Oct 2021 06:58 AM IST

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                          Week 6 - Creating connection for Rear door

                          Objective:

                          Objective:  For the given model, create and Apply different PIDs for different components. By using the same technique and the elements as shown in the video, Perform suitable connections.   Procedure: Firstly, import the given FE model into the Ansa software. After importing the FE model, set Property ID for different…

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                          11 Oct 2021 11:40 AM IST

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                          Project 1 - 2D meshing on the instrumental Panel

                          Objective:

                          I'm uploading the google drive link for the model because the model size is too high it is not getting upload in the mentioned area. I have tried multiple times to load it in the specified area to upload the model but it is not happening.   Link for the model:   https://drive.google.com/file/d/1449UBTW34BmH7GGWlQP4M3UNnoQaIck_/view?usp=sharing…

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                          13 Oct 2021 07:47 AM IST

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                            Project - 2 - Meshing on the suspension Assembly

                            Objective:

                            I'm uploading the google drive link for the model because the model size is too high it is not getting upload in the mentioned area. I have tried multiple times to load it in the specified area to upload the model but it is not happening.   Link for the model: https://drive.google.com/file/d/1JYYLWczvqzzGBHpZ92fDewbOSCsFl9A_/view?usp=sharing…

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                            14 Oct 2021 08:17 PM IST

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                              Showing 1 of 18 projects

                              3 Course Certificates

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                              HyperMesh for FEA Plastic and Sheet Metal Applications

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                              Crashworthiness Analysis using HyperMesh and Radioss

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                              Preprocessor for Structural Analysis using ANSA

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                              2 Workshop Certificates

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                              Introduction and Application of CAE in different physics domain

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                              Simulation Drive Product Development

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                              Academic Qualification

                              B.Tech

                              Vardhaman College of Engineering

                              07 Jul 2014 - 30 Jun 2017

                              12th

                              Govt Polytechnic College

                              05 Jul 2010 - 10 May 2013

                              10th

                              St Antony's High School

                              05 Jun 2000 - 31 May 2010

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