Week 9 - Project - Master Section Development

REPORT ON ROOF DESIGN   OBJECTIVE: For the given roof styling, develop the essential flanges and reinforcements by providing appropriate dimensions for different reinforcements like ditch area, front roof rail, bow roofs, central roof rail and rear roof rail. Perform the draft analysis for each reinforcements. Perform…

REPORT ON BUGATTI V16 ENGINE WIRING HARNESS OBJECTIVE: To route the Wiring harness on given Bugatti V16 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in the course shall be demonstrated in design. Apply Protection coverings as required. Prepare…

REPORT ON WIRE HARNESS FLATTENING CHALLENGE   OBJECTIVE : Flatten the harness assembly completed in “ Week 4 Challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.   STEPS TO CREATE FLATTENING HARNESS DRAWING : HARNESS…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. HARNESS LAYOUT :   ALL CONNECTORS :     HARNESS A :   HARNESS B :     After completion of routing. Check the bundle Continuity. Add snap of result in submission…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download connector…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.   P clamp :     Steps to define P clamp as Electric Support:   Create one point on one side of P clamp as entry point and point on the other side as exit…

WIRING HARNESS CHALLENGE WEEK 2 - REPORT   OBJECTIVE : Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06-08SA (https://www.te.com/usa-en/product-DT06-08SA.html)…

REPORT ON FENDER WHEEL ARCH DESIGN OBJECTIVE To check wheel arch by using the European standards and prove whether the car will pass the standards or not.   What is Fender? Fender is the US English term for the part of an automobile (vehicle body) that frames a wheel well (the fender underside). Its primary purpose…

REPORT ON FRONT FENDER DESIGN   OBJECTIVES To design front fender according to master-section provided by using input fender profile.   WHAT IS FENDER? Fender is the part of an automobile, motorcycle or other vehicle body that frames a wheel well or the fender underside. Its primary purpose is to prevent sand, mud, rocks,…

Report on Section Modulus Calculation and Optimization Objective: To calculate value of section modulus for Hood assembly To improvise section modulus of car hood by modification of its dimensions What is Section Modulus? Section modulus is a geometric property for a given cross-section used in the design of beams or flexural…

REPORT ON DESIGN OF HOOD ASSEMBLY Introduction A car hood, also referred to as a bonnet in some other countries, is the hinged cover that rests over the engine of a front-engine vehicle. It is the metal part that covers the engine of an automobile. The term car bonnet is a British term, used primarily in England, Ireland,…

Under Body Coating for an Automotive vehicle Purpose: Underbody coating is usually a dense cladding applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. The main purpose of undercoating is to check rust especially in the…

REPORT ON BENCHMARKING OBJECTIVE: Benchmark with present available cars in the market for the following CASE. D. S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His family comprises of 5 members including his wife, 5 year boy, father and his mother. He once in a month visits his…

DESIGN OF OF DOOR TRIM PANEL   Objectives: To create an ASSEMBLY of DOOR TRIM PANEL. To create TOOLING AXIS, CLASS A, CLASS B & CLASS C surface for different parts such as DOOR ARM REST, MAP POCKET, BOTTLE HOLDER & LOWER SUBSTRATE. To add thickness to different parts such as DOOR ARM REST, MAP POCKET, BOTTLE…

CV JOINT   CREATING INDIVIDUAL PART BODIES: BODY 1:- First, create a sketch of 50 mm diameter and EXTRUDE. Copy-paste same sketch at right angle plane and EXTRUDE Assemble those 2 extrudes using ADD Boolean operation. Apply fillet of 5 mm on edges. Create drawing of the BODY 1 as per given file. Apply proper dimensions,…

DRAFT ANALYSIS OF B PILLAR   Objectives: To create TOOLING AXIS, CLASS A, CLASS B & CLASS C surface for B PILLAR. To add thickness to B PILLAR. To design 4 WAY LOCATORS WITH DOG HOUSE & RIBS of B PILLAR & add thickness to it. To perform draft analysis on final component of B PILLAR part model.   Creation…

DRAFT ANALYSIS OF OF DOOR APPLIQUE   Objectives: To create TOOLING AXIS, CLASS A, CLASS B & CLASS C surface for DOOR APPLIQUE. To add thickness to DOOR APPLIQUE & SUPPORT FACE. To design LOCATORS & HEAT STAKES of DOOR APPLIQUE & add thickness to it. To perform draft analysis on final component of DOOR…

DRAFT ANALYSIS OF SCREW BOSSES & DOG HOUSE OF COIN HOLDER   Objectives: To design SCREW BOSSES & DOG HOUSE of COIN HOLDER & add thickness to it. To perform draft analysis on final component of COIN HOLDER part model.   Creation of SCREW BOSS on COIN HOLDER: First, extract bottom surface of COIN HOLDER…

DRAFT ANALYSIS OF RIBS OF COIN HOLDER   Objectives: To design RIBS of COIN HOLDER & add thickness to it. To perform draft analysis on COIN HOLDER part model.   Steps to create of RIBS in COIN HOLDER model: First, extract bottom surface of COIN HOLDER part model using EXTRACT option. Now, create a point in…

DRAFT ANALYSIS OF CORE & CAVITY OF SWITCH BEZEL   Objectives: To create Parting surface & Parting line for this model To design CORE and CAVITY of SWITCH BEZEL & add thickness to it. To perform draft analysis on SWITCH BEZEL part model. Explain importance of Draft in CORE & CAVITY. Explain relation…

DRAFT ANALYSIS OF CENTER CONSOLE COIN HOLDER   Objectives: To create tooling axis for the model To create Class-A surface, Class B and C surface To create CENTER CONSOLE COIN HOLDER & add thickness to it. To perform draft analysis on CENTER CONSOLE COIN HOLDER part model   Steps of creation of Class-A surface…

DRAFT ANALYSIS OF DOOR ARM REST   Objectives: To create DOOR ARM REST & add thickness to it according to OEM standards. To perform draft analysis on DOOR ARM REST part model To create main Tooling axis as well as Side tooling axis.   Steps of creation of Class-A surface of DOOR ARM REST model: Create a Class-A…

DRAFT ANALYSIS OF SWITCH BEZEL   Objectives: To create Class-A surface, Class B and C surface To create tooling axis for the model To generate solid part from surface model of SWITCH BEZEL To perform draft analysis on given SWITCH BEZEL surface as well as part model   Steps of creation of Class-A surface of SWITCH…

DRAFT ANALYSIS OF BASE BRACKET   Objectives: To create Class B & C surface from Class-A surface To create tooling axis for the model To perform draft analysis on given Base Bracket model To generate solid part from surface model of Base Bracket   Steps of creation of tooling axis  and Class-A surface…

DRAFT ANALYSIS OF FAN COVER   Objectives: To perform draft analysis on given Fan cover model To create tooling axis for the model To give required draft for this model   Steps of creation of tooling axis of Fan cover model: First thing needed for draft analysis is that given Class-A surface model should be without…

  Sunseeker Predator Yacht : Designing , Assembling and Rendering   Objectives:- To learn about different surface design tools & how to use them. To know setup and proper usage of blueprints. To design parts of Sunseeker Yacht by using solid & surface features. To make an assembly of Yacht and render it using proper lights,…

  Modelling and Rendering of American Chopper in Solidworks   Objective: To create different 3D parts of American Chopper by using 2D sketch. To assemble different parts of American Chopper and create a full 3D model of it. To render American Chopper in real environment using Solidworks.   Introduction:…