Week 7 Challenge - Assembly Workbench

AIM: To Route the Wiring harness on Given car body backdoor/tailgate and Prepare flatten view drawing in CATIA V5. Apply Clipping/Clamping selection, Protection coverings as required. OBJECTIVE: This project aims to exemplify the practical implementation of wiring harness routing and design principles on…

AIM: To Route the Wiring harness on Given Engine and Prepare flattened view drawing in CATIA V5. Apply Protection coverings as required. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. INTRODUCTION: A wire harness, also commonly referred to as…

AIM: To Define the mechanical parts electrically and the prepare bundle flattening has to be done in the CATIA flattening workbech. To create a 2D drawing of the bundle with connector representation and diffrent colour coding for bundle with protective covering. We have already the done the challenge in week 4 challenge…

AIM:         To Route the following harness layout in Electrical workbench. Use the connectors provided. Check the bundle Continuity. Add annotation to all connectors. Check for the bundle warning. Generate CAT.part of harness assembly and convert is in. igs format. STEP-1: We Have download…

AIM: To Route the following harness layout in Electrical workbench. and Use Following connectors as shown in layout diagram which are downloaded from te.com . Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end). Download connector 3D data…

OBJECTIVE: 1.Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. (P clamp) 2.Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties.…

AIM: To download following connectors & Connector clip cad files form the te.com website and then defining the Electrical Connector using Electrical Part design Workbench. and further creating a catalogue for the components. INTRODUCTION: WIRING HARNESS: A wiring harness, also known as a cable harness or wiring loom,…

AIM:         To Assemble all the Parts of Butterfly Valve in assembly workbench. And Implement the GD&T fundamental and Denote it on Drawing Sheet for the assembly. COMPONENTS OF BUTTERFLY VALVE ASSEMBLY: Body of Butterfly Valve Shaft Retainer Disc plate Lever Nut Screw INTRODUCTION:  A…

OBJECTIVE: To design the back door using the given styling class A surface by using appropriate design methodologies, and provide the necessary reinforcements and embosses. INTRODUCTION: The Back Door of a car is the rearmost part of the vehicle which gives access to the trunk space of the vehicle. The rear door also supports…

AIM: To design and develop the Roof of a car with its components like front roof rail, bow roof rails, center roof rail, rear roof rail by following the given master section and design parameters. INTRODUCTION: In automotive design, the roof serves several important functions beyond simply covering the passenger compartment.…

AIM: To Design Front Fender and the necessary mountings like drip, Sill, Bumper, Baffle(Splash), and A-Pillar from the given skin data and the Master section with the design parameter and Engineering standard. INTRODUCTION: A fender refers to the panel that covers the wheel well of a vehicle. It is typically…

AIM: To calculate the Section Modulus for the Hood design for analyzing its strength and to optimizes hood design to improve the overall section modulus. INTRODUCTION: Section modulus is a geometric property of a structural cross-section that measures its ability to resist bending moments. It is a crucial parameter…

                                                                                         HOOD DESIGN AIM: To design the Hood Outer Panel, Inner Panel and the necessary reinforcements by following the given Master Section and the design parametres. INTRODUCTION: The Hood, also known as the bonnet in some regions, is a crucial…

OBJECTIVE: The objective of this project is to create and design a CAD model of a Side Door Trim Panel component from the given Class-A surface using CATIA V5 Importance of plastics in the automotive industry: Plastics play an important role in the automotive industry as the market in recent times demands lightweight,…

AIM: To create B-side feature like dog house and ribs using master section in A-pillar CREATION OF TOOLING AXIS: Create the tooling axis using master section in bisecting method image mention below And draft analysis the class A surface in the 3 deg angle if it clear the 3 deg draft angle and next move on to the next step …

  Week 7 Challenge - Assembly Workbench Was Completed

AIM:         Create a heat stakes and locator with the consideration of design rules  TOOLING AXIS:                         Create a tooling axis which is clearing the all side of direction in class A surface using bisecting method…

AIM: To create a dog house in door trim TOOLING AIXS: To create a tooling axis according to the best view of the component in X,Y,Z direction using bisecting method And draft analyse the class A surface in the angle of 3 degree In some area it not clear with 3 degree because there some problem in class A surface creation…

AIM: TO CREATE A RIB AND SCREW BOSS IN THE DOOR HANDLE CREATION OF TOOLING AXIS : TO CREATE A TOOLING AXIS CHOOSE THE BEST VIEW DIRECTION LIKE X,Y,Z AND CREATE A TOOLING AXIS USING BISECTING METHOD DRAW THE LINE IN THE SIDE WALL TO CLEAR THE PART AND DRAW THE BISECTING LINE RESPECT TO THE TWO WALL LINE MENTION IN BELOW…