Week 2:- BiW Fixture Basics Challenge

1) What is the process of project execution activity? Ans:  Quotation request is received from the customer Meeting is called for specifications confirmation Offer is prepared as per the request which includes all the technical, date of dispatch and cost description Purchase Order(PO) is received from the customer…

Report is attached below

                                                                       Assembly 1) Model Drawing 1- Quick Return Mechanism Each model is created…

                                                                                 A pillar Design Draft Analysis: Draft…

                                                                                       Bumper Draft…

    Draft Analysis: Draft Analysis is done to check whether the part created can be removed easily from the cavity easily. It is done by giving different color zones which shows any deviation from the specified draft angle and direction. Tooling axis: It is created to specify the direction through which…

                                                       Attachment feature- Screw Boss and Dog House Draft Analysis: Draft Analysis is done to check whether the part created can…

                                                                        Attachment feature- Ribs Draft Analysis: Draft Analysis is done…

                                                     Core and Cavity Design Switch Bezel Draft Analysis: Draft Analysis is done to check whether the part created can be removed easily from…

                                                                             Coin Holder Draft Analysis: Draft Analysis is done…

 Switch Bezel Design: Draft Analysis: Draft Analysis is done to check whether the part created can be removed easily from the cavity easily. It is done by giving different color zones which shows any deviation from the specified draft angle and direction. Tooling axis: It is created to specify the direction through…

                                                                              BASE BRACKET Steps for specifying tooling axis:…

1) FAN cover Draft Analysis: Draft Analysis is done to check whether the part created can be removed easily from cavity easily. It is done by giving different color zones which shows any deviation from the specified draft angle and direction. Tooling axis: It is created to specify the direction through which core has to…

Aim: Section Modulus Calculation and Optimization of the Car Hood Design. Objective: To improve the section modulus of the Car Hood Design.   Introduction: Section Modulus: It is the geometric property of the given cross-section of any shaft or beam structure. It is the direct measure of the strength of the shaft…

Aim: BackDoor Design Objective: To design backdoor panels using NX CAD. Design Methodology:    Description: Car Backdoor which is the enclosure of the car rear side consists of an Inner Panel, outer panel, and some of the mountings like gas stay, hinge, latch and striker, and wiper motor mechanism. Car backdoor…

ROOF ASSEMBLY Objective: To develop essential flanges and reinforcements to the roof styling. To do a curvature study on the roof and perform calculations to determine the position of the bow-roof.  Explanation: The roof is the top portion of an automobile that protects passengers and the inner parts of the vehicle…

FENDER: A fender is an automobile part that is mounted above the wheel location in order to prevent any mud, stones, or any foreign particles that are thrown towards pedestrians and the same vehicle as well. Design of Fender includes providing mounting points at Drip Area, Bumper Area, Sill Area, A-Pillar Area, and Baffle…

Aim: Design of Hood Assembly Objective: To create the Hood assembly from the styling surface and master section details provided using NX CAD. Introduction: HOOD: It is a material that covers the engine portion of motor vehicles. It can be opened so that to carry out any maintenance and repair work.  Benefits: Helps…

BenchMarking:  Benchmarking is a comparison between similar products, services, or processes on some dimensions of performance. It plays an important role in getting an idea about the innovation, performance, and design from the pre-existing vehicle to give the best performance for customers. Benchmarking is done…

                                                                        UNDERBODY COATING UnderBody Coating is providing extra coating on the…

                                                                         METAL BRACKET  Objective: To create Metal Bracket from 2D drawing using NX CAD Introduction: Sheet Metal Design is very important in aerospace, aeronautical & automotive field   Design Methodology:              Description: Counter Flange: To create…

                                                                                   BRACKET Objective: To create…

                                                                  SHEET METAL PART FOR ODD SHAPES Objective : To create sheet metal for odd shapes using Sheet…

                                                                              BOX ASSEMBLY Objective : To design box assembly…

                                                                                 CASING OBJECTIVE : To design…

                                                                                    YATCH ASSEMBLY 1) AIM : …

                                                                        AMERICAN CHOPPER  Aim : To make an assembly of American Chopper…

                                                                                         …

         1)%ode function function [dtheta_dt]=odemain(t,theta,b,g,l,m) theta1=theta(1) theta2=theta(2) dtheta1_dt=theta2 dtheta2_dt=-(b/m)*theta2-(g/l)*sind(theta1) dtheta_dt=[dtheta1_dt;dtheta2_dt] 2)%Plotting and Animation clear all close all clc b=0.06 g=9.81 l=1 m=1.5 %Initial conditions theta_0=[0;3];…

1)clear all close all clc %Genetic algorithm a=linspae(0,1.2,210); b=linspace(0,1.2,210); [aa bb]=meshgrid(a,b); for i=1:length(aa) for j=1:length(bb) s(1)=aa(i,j); s(2)=bb(i,j); f(i,j)=stalagmite(s); end end options=optimoptions(\'ga\') options=optimoptions(options,\'populationsize\',500) for i=1:length(aa) [axis fval(i)]=ga(@stalagmite(s),2,[],[],[],[],[0;0],[0.9;0.9],[],[],options);…

1)Program to show how volume changes during compression and expansion stroke: function [V]=Volume(bore,stroke,con_rod,cr,startcrank,endcrank) a=stroke/2 R=con_rod/a vs=pi*bore^2*0.25*stroke vc=vs/(cr-1) theta=linspace(startcrank,endcrank,100) term1=0.5*(cr-1) term2=R+1-cosd(theta) term3=(R^2-sind(theta).^2).^0.5 V=(1+term1*(term2-term3)).*vc…