Week 1:- Introduction to BiW and Fixtures Challenge

1) What is design methodology? Ans: Design Methodology: Design methodology is basically the stages or steps to be followed while design a product. We will get confirmation from customer and certain inputs from him and we will proceed further for designing and then after completion of project we will give some technical…

What is the process of project execution activity?   As shown in the figure there are various steps involved in project activities, They will be explained in detail below. RFQ: RFQ - Request For Quotation First spec discussion meeting Offer submission LOI/PO reciept Schedule preparation BOM prepation Design concept…

1.What is BIW & define its parts ? In Automotive industries, BIW (body in white) is the common terminology used to describe the sheet metal welded structure. This structure is married with other components like engine, Transmission system and trims are joined. The name is derived based on the appearance of the structure…

  Aim: To create a flattened view of the previously prepared Electrical harness assembly in Catia V5. Objective:  Flatten the harness assembly prepared in the week 4 challenge. Place the flattened view on the drawing sheet. To add the protective covering and ensure that it is of different colour in the drawing…

                                                                               Wiring harness design Aim:Route two electrical…

                                                                       WIRE HARNESS ROUTING - WEEK 4 AIM: Route the following harness layout…

P CLAMP    GEOMETRICAL PARAMETERS   ENTRY, EXIT AND BASE PLANES WERE CREATED USING POINT AND  REFERENCE PLANE OPTIONS IN PART DESIGN.   SWITCH TO ELECTRICAL PART DESIGN, NOW DEFINE CLIP AS "SUPPORT PART" USING THE SUPPORT PART OPTION SELECT THE FIRST POINT AND PLANE AS A ENTRY PLANE AND THE OTHER AS AN EXIT PLANE AND THEN…

                      Wiring harness design in CATIA V5 - 3D modelling First, we can open the te.com site download the Deutsch DT06 – 08SA and open it in CATIA V5 software then we define the connectordefinition. The following parameters are required to define…

                                                                    BACK DOOR DESIGN   OBJECTIVE: To design a BIW of the Back Door from the given Class-A Surfacing. Inner Panel is designed and assembled with Hinge Reinforcements, Gas Stay Reinforcements, Wiper Motor Reinforcements, and Latch Reinforcements. INTRODUCTION:…

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                                                                 FRONT FENDER DESIGN   FRONT FENDER    Fender is the American English term for…

OBJECTIVE:          To Calculate the section modulus for the previously designed hood and optimized hood.             To Come up with a new section that has improved the section modulus of the previous section.   SECTION MODULUS: Section modulus is the geometric property of a given cross-section used in the design of flexural…

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                                                                                       HOOD DESIGN…

                                                                            Underbody coating   The underbody coating that is…

                                              CASE STUDY – BENCHMARKING THE AUTOMOBILE  The purpose of the paper was to help Mr D.S. Pughazhyendhii to choose the best car which fulfils his necessity…

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    AIM: In this challenge, I have to design part models and assemble the parts from the 2D sketches and dimensions provided to me.     QUICK RETURN MECHANISM: A quick return mechanism is an apparatus to produce a reciprocating motion in which the time taken for travel in the return stroke is less than…

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                             SCREW BOSS AND DOG HOUSE DESIGN ON COIN HOLDER  AIM- Create the screw boss and dog house for the centre console coin holder considering the design rules  GENERAL RULES FOR SCREW BOSSES  Draft of 0.5 degrees…

                                                         CREATION OF RIBS FOR THE CENTER CONSOLE COIN HOLDER   CREATION OF TOOLING AXIS:  we need to create the…

AIM: Design a core and cavity for the switch bezel. CORE & CAVITY:  The core & cavity are the shaped sections in either half of the mould tool which give the plastic product its final shape. The hot molten material is injected into the core & cavity and then sets hard into shape. The design of the…

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AIM: To create the tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the model. Draft analysis is a useful method to gather the drafting angle on multiple surfaces and to know whether the mould or the product created is feasible for manufacturing…

                                                                                       RADAR MAST  …

DESIGN ASSEMBLY AND RENDERING OF AMERICAN CHOPPER MOTORCYCLE USING SOLIDWORKS Objective: The project's main aim is to learn the essential tools, commands, and part modelling of the customized American chopper bike using Solidworks Photorealistic rendering assembly using photo view 360 and solid works visualize for…