CASING Objective:    To Create the basic model of sheet-metal with the basic knowledge of software. Introduction: NX-CAD is a PLM tool in Design, where we have n number of option to tweek the software to get optimal solution. It is highly used in complex models and its developement.…

        BOX ASSEMBLY Objective:    To Create the basic model of sheet-metal with the basic knowledge of software. Introduction: NX-CAD is a PLM tool in Design, where we have n number of option to tweek the software to get optimal solution. It is highly used in complex models and its developement.     Design Approach  …

                             ENCLOSURE Objective:    To Create the basic model of sheet-metal with the basic knowledge of software. Introduction: NX-CAD is a PLM tool in Design, where we have n number of option to tweek the software…

                                                         BRACKET   Objective:    To Create the basic model of sheet-metal  Introduction: NX-CAD is a PLM…

                           BRACKET-II Objective:    To Create the basic model of sheet-metal with the basic knowledge of software. Introduction: NX-CAD is a PLM tool in Design, where we have n number of option to tweek the software to get optimal solution. It is highly used in complex models and its developement.     Design…

AUTOMOTIVE BENCHMARKING Benchmarking is the process of comparison of similar products on some dimensions of performance Automotive Benchmarking is the process of analyzing the choices of similar products based on the selection factor and deducing it to final conclusion. CASE Mr. D.S. Pughazhyendhii is a married man who…

                                                                                           …

PASSENGER CAR HOOD DESIGN BIW EXTERIOR MODEL OBJECTIVE: The objectives of this project are To design Hood Outer and Inner panel along with suitable reinforcements by following the Master Section. Hood Styling Surface is used as Input and  with suitable reinforcement structures Determine the Latch Trajectory Axis and Hinge…

WHEEL ARCH; Wheel arch is also known as Wheel well. The wheel arch is the semi-circular part positioned above the wheel of a vehicle. Wheel arch is a part of fender and Curvature in shape. While designing Wheel arch it should be in mind that the wheel should be inside the fender. As we see car from front if wheel is outside…

 DESIGN AND DEVELOPMENT OF CAR FRONT FENDER INTRODUCTION Fender is a BIW component used as a frame for the wheel, the main purpose of a fender in an automobile is to protect the engine compartment from sand, dust, small stones, etc which are thrown into the air by the tire grip. These can cause damage to…

                                                                    Report On Section Modulus Calculation Of Hood Aim  To calculate the section…

                                              Design and development of a car roof assembly OBJECTIVE The aim of this project is to model a Roof Panel of Car from the Roof Styling Surface. The Project…

DESIGN AND DEVELOPMENT OF BACKDOOR USING CATIA V5  Introduction: Backdoor/tailgate is one of the closure commodities in BIW sheet metal design.  The backdoor has a lot of components inside and space required for the luggage compartment as well as to accommodate the Latch and Striker motor and Wiper motor Usually,…

Aim:  To  Create a Base bracket plastic component through the given CAT Part file from Class A surface To design a Class B & Class C Surface and final component. Used via  Catia V5 software- tools used given below, Point through center curve of circle/spear/Arc Line in point direction (Z- direction) Bisecting line Intersection…

OBJECTIVE: To design the switch bezel from the given styling surface.  Create the A-surface and tooling direction for the A-surface. Perform draft analysis on the A-surface. Create the B-surface and C-surface. Create the Core and Cavity for the Switch Bezel. SOFTWARE USED: CATIA V5 DESIGN METHODOLOGY Given: A-surface  …

Coin Holder Design Aim: To create the Coin Holder Plastic component through the given Class-A surface. Objectives:  Creation of Tooling axis with appropriate draft angle. Creation of other surfaces(eg. B and C surfaces) for creating a solid component. Perform Draft analysis on Class A surface and Solid model…

AIM:-  To Create the BUMPER Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to…

    Question 1. What is BIW & define its parts?   Answer 1. BIW refers to the welded sheet metal components which form the vehicles structure to which the other components will be married or assembled. (Components like engine, chasis, exterior & interior trims). Body in white (BIW)…

  Question 1. What is the process of project execution activity?   Answer 1. Project execution activity is a general activity which is involved in BIW fixture & Tooling. It is a starting phase of every project and it starts with a basic requirements like a request for quotation (RFQ),…

Question 1. What is Design Methodology? Answer 1. Design methodologies are the steps followed during the concept designing stages of fixture design. The various stages of design methodologies are- Purchase order Inputs from customer Percentage of completion criteria Design output Purchase Order- A purchase order (PO) is…

AIM Create the rib and screw boss for the Drill Handle considering the design rules and perform Draft analysis.   THEORY CLASS A SURFACE: Class A surface is a surface made by the designer specially in automotive design which is the aesthetic part of a body and is given as an input to the plastic designer to work on…

AIM Create the Dog House for the Door Trim considering the design rules and perform Draft analysis.   THEORY CLASS A SURFACE: Class A surface is a surface made by the designer specially in automotive design which is the aesthetic part of a body and is given as an input to the plastic designer to work on it. CLASS…

AIM Create the Door Trim Lower Plastic component through the given Class-A surface with Heat Stakes and the locators considering the design rules and perform Draft analysis.   THEORY CLASS A SURFACE: Class A surface is a surface made by the designer specially in automotive design which is the aesthetic part of a body…

AIM Create assemblies of the model from the 2D drawings provided and then use drafting tools to create 2D drawing.   DRAWING 1: QUICK RETURN MECHANISM Screenshot of drawing sheet:                     CV JOINT                …

AIM Create the A Pillar Plastic component through the given Class-A surface and master section and perform Draft analysis.   THEORY CLASS A SURFACE: Class A surface is a surface made by the designer specially in automotive design which is the aesthetic part of a body and is given as an input to the plastic designer…

OBJECTIVE: To design the switch bezel from the given styling surface.  Create the A-surface and tooling direction for the A-surface. Perform draft analysis on the A-surface. Create the B-surface and C-surface. Create the Core and Cavity for the Switch Bezel. SOFTWARE USED: CATIA V5 DESIGN METHODOLOGY Given: A-surface…

AIM: To design the car door inner panel with reference to given Class-A surface by using given mastersection, creating attachment features and performing draft analysis to check the manufacturing feasibility of the component by using software CATIA V5. Objective: The project deals with the explanation of method followed…