Week 9 - Challenge 1 - Base Bracket Design

BACKDOOR AND HARNESS ASSEMBLY:In upper picture we can understand how bundle/branches look like and it has distributed as per their requirements.Also on branches for protection covering COT (Corrugated tubes) have used as per their diameters.And for supporting furr tree clips have in different places, also help to divert…

ENGINE AND HARNESS ASSEMBLY : Harness assembly with geometrical bundle and connectors: Types of connectors and supports: FOUR POLL INJECTOR CONNECTORS FOUR POLL CAM SENSOR CONNECTORS THREE POLL COOLANT SENSOR CONNECTOR THREE POLL TEMP. SENSOR CONNECTOR TWO POLL NEUTRAL SENSOR CONNECTOR INTERMEDIATE CONNECTOR P CLAMPS GUIDE…

3D MODELING AND DRAWING: Notations: As per method all the steps has followed to create drawing/flattning for harness assembly. For first parameters has beed set for as per require model and also for their drawing view. Also BOM and balloons has also shown in drawing for getting better understand about harness assembly.…

HARNESS ASSEMBLIES: Notations: As per notations below side picture have added which shows bundle continuity for both assembly. Also below pictures have all annotations and bundle warnings view. And all part files, product files and igs files have also attached below side. HARNESS A ASSEMBLY: Assembly with annotations:…

HARNESS BUNDLE ASSEMBLY: Notations: As per question diagram same assembly has made. Also for on bundle COT (corrugated tube) has attached for protective covering. For protective covering at end extremity at every connector is 30mm. ASSEMBLY: In upper picture we can understand how this assembly look like. Also we can see…

ROUTING AND PACKAGING: P CLAMP: For defining this mechanical part to support part need to create points, input plane, output plane and base plane on this clamp. after creating that need to use define support part and then need to select first point and all planes in order then after again second time same command define…

3D MODELING: Steps: As per given link have downloaded cad model connector and mounting clip. For creating that cad model to electrical connector have used electrical part design and in electrical part deisgn have used define connector command also for convert mounting clip in electric part have used define mounting equipment.…

DOOR TRIM PANEL:   Note: (All the cat files and product file are in zip file which has attached and all parts design deatils is in PPT file which is also in zip file)

A PILLAR DESIGN: Points which ensured: Used Positioned sketch and Sketches are also iso-contrained. Used the given mastersection in the model to create the dog house and ribs. Maintained proper Tree structure with proper name for Geometric set and Body. Also all sketches…

DOOR TRIM LOWER: Notations: Used Positioned sketch and Sketches are also iso-contrained. Used the given points in the model to create the locators and Heat stakes Maintained proper Tree structure with proper name for Geometric set and Body. Also all sketches has created under Geometric set and solid command in Body. Locators…

DOOR TRIM (DOG HOUSE): Notations: Maintained proper tree stucture and gave proper name to geometric set. All sketches and surfaces have made under geometric set and close surface, thicksurface command is under part body. Also publicated tooling axis, side core pulling axis, class A, B and C surface and took thickness of…

DOOR HANDLE DESIGN: Notations: Maintained proper tree stucture and gave proper name to geometric set. All sketches and surfaces have made under geometric set and close surface command is under part body. Also publicated tooling axis, class A, B and C surface and took thickness of component 3mm. Also have used Surface and…

BUMPER DESIGN: Notations: Maintained proper tree stucture and gave proper name to geometric set. All sketches and surfaces have made under geometric set and close surface command is under part body. Also publicated tooling axis, class A, B and C surface and took thickness…

SWITCH BEZEL DESIGN: Notations: Maintained proper tree stucture and gave proper name to geometric set. All sketches and surfaces have made under geometric set and close surface command is under part body. Also publicated tooling axis, class A, B and C surface and took thickness…

BASE BRACKET: Notations: Maintained proper tree stucture and gave proper name to geometric set. All sketches and surfaces have made under geometric set and close surface command is under part body. Also publicated tooling axis, class A, B and C surface. Design steps: For making final close body from surface we need Class…

ASSEMBLY WORKBENCH:- Quick return motion mechanism and CV joint assembly shown below side.   QUICK RETURN MOTION MECHANISM:   CV JOINT:

Backdoor:- It is also called as tailgate and it is swinging commodity to open and close. Backdoor is getting assembled at rear side of vehicle with the help of hinge. and below can understand how actually backdoor look like. Design consideration:- Enough bootspace Rear visibility Material and design strength Functions…

Roof:- Roof is a component of a vehicle which above the passenger compartment and it's protect passenger from sun rays, rain water, dust and other external particles and cover the whole vehicle from upper side and in the roof there are some distributed parts which get connect to roof for their strength and support to vehicle.…

Fender:- Fender is part of any vehicle which prevent the dust, stones, liquid or oil splash to the vehicle and also to the pedestrians and it is mounted on wheel arch area. And it's having major roll to create good vehicle design. Types of Fender:- (1) Half bumper type:- In the half bumper type it's having less area and…

Fender wheel arc:- It is gap measurement of dimension between fender and wheel and for there it has three regulations. Types of regulation:- Japan regulation European regulation US regulation For our measurement we have to take european regulations and it has some criteria which are below. European regulation:- Dimension…

Aim:- Calculate section modulus of hood design and improve hood's strength   Section modulus:- It is geomatric property for a given cross section which used in design, where bending moment occurs, In simple terms the section modulus is the ratio of bending moment to bending stress for any solid material. Section modulus…

Hood Design:-                                 Hood is hinge cover over the motor vehicles which cover and protect the engine and other parts which are connected with engine and for hinge that it can easily open and close the service or maintenance. For design perspective we need to consider some specifice conditions like…

Under-body coating :- Under-body coating is coating process which is used for prevent the rust, corrosion and also reduce wear and tear and this process applied only when the car is new. when a car get contact with water, chemicals and etc. and only perticular parts are getting coating. And it also reduce noice problems…

1 (Ans.) :- Mr. D.S. Pughazhyendhii has to buy Tata Punch, Maruti suzuki brezza, Hyundai venue or Kia sonet for his 5 members of family. Because these cars are 5-seater SUV and for mileage all are same with little difference around (16-19 kmpl on highway) and (13-15 kmpl in city) and these all cars are between 8 to…