Week 8 - Challenge 6 - Core & Cavity Design

Objective : To design Wiring Harness For Given CAD - Back door of Car and By applying all Packaging rules, catalog, 2d Drawing sheet. Given CAD : Data Analysis:  In given cad Data there is No power inlet Hole so We can use interconnection connector as Power inlet to the back door. Back door majorly consist of following…

  AIM: To Routing of engine harness for v16 engine and should apply all packaging rules.   GIVEN DATA:     <!-- [if !supportLists]-->·        <!--[endif]-->Given engine is V16 engine as shown in above image.   <!-- [if !supportLists]-->·        <!--[endif]-->Data analysis of engine as follows-  …

Objective: To Flatten the given harness assembly, Place the flattened view on drawing sheet and Ensure bundles with protective coverings has different visuals on drawing view. Given data:  HARNESS ASSEMBLY: HARNESS FLATTENING: We go to the harness flattening workbench and define the flattening parameters.…

OBJECTIVE :  To Route the following given harness layout in Electrical workbench. By Using the connectors provided. GIVEN DATA :  The electrical connectors are represented by numbers in the above figure.  Given connectors should be electricaly defined. Bundle continuity has to be checked for the two created…

Objective : To define the Mechanical connectors electrcally and store it in the Catalogue and Prepare the bundle routing for the connectors and orient the bundle in a given harness. Given data :  Preparation of Wiring harness assembly: Wiring Harness assembly product contains of mainly three components, they are:…

Objective :  To Define given mechanical components as electrical components and prepare the catalogue for the same & Prepare the COT tubes and make the catalogue for the same. 1. P Clamp:  They are several types of clips and clamps majorly divided into two. Standard cable straps and separate clamps.…

Objective: To define given Connectors as Electrical Connectors and Create a Catalogue using given connectors in Catia v5. Definition Of Electrical Connectors: Following parameters are required to define for any connector. Geometry Parameters: points and axis. Connector connection points: This point is used for the connection…

Design of Backdoor Objective:  To design Back door of car using the given Back Door Design Skin and Check Draft Analysis Introduction: Back Door is also referred as 'Hatch' or 'Tailgate' or 'Trunk-lid' or 'Boot-door'. Its the rearmost part of the vehicle which gives access to the trunk and has mounts for tail lamps, hinges,…

Ojective :  To Design Car Roof with  essential flanges and reinforcements  like Ditch area , Front roof rail , Bow roofs, Central roof rail and Rear roof rail for the the given styling surface and Calculations for the heat distortion and snow load criteria to determine whether the bow roofs are at the…

Objective :  To Design Fender by Following the given Fender skin and Master section to create the Drip Area. Sill, Bumper, Baffle(Splash), and A-Pillar mount according to the Engineering standard. Concept :  Fender Design :  Fender is the american english term for the part of an automobile, motorcycle or other vehicle…

Objective :  To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard for the given design. Concept : Fender design - Wheel Arc: Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of the wheel…

Objective : To calculate the section modulus of designed hood for analyzing its strength and also optimizing the design of hood to see the difference in the bending strength of the hood. Concept : Section modulus :  Section modulus is a geometric property for a given cross-section used in the design of beams…

Designing of car Hood :  A car hood, also referred to as a bonnet in some other countries, is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. A concealed latch is typically used to hold down the hood. On vehicles…

Underbody Coating: Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years, it’s…

Door Arm Rest :  solid body :  Tooling axis :  Class a surface improved :  Class c surface :  class b surface :  Tree structure :  work details :  Tooling axis: Main tooling axis -Y axis side core tooling axis - x axis . Draft analysis of door arm rest :  Lower Substrate : …

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MODEL 1 : QUICK RETURN MECHANISM  ASSMENBLY:  QRM BODY 1 : QRM BODY 2: QRM BODY 3 :   QRM BODY 4: QRM BODY 5 : TREE STRUCTURE :  WORK REPORT : HERE I HAVE USED COPY AND PASTE METHOD TO ASSEMBLE THE PARTS AND POINT TO POINT COINCIDENCE FOR THE ASSEMBLY ONY FOR BODY 3 I HAVE GIVEN OFFSET OF PLANS …

DOOR APPLIQUE :  SOLID MODEL :  SURFACE MODEL:  TOOLING AXIS :  CLASS A SURFACE :  CLASS B SURFACE :  CLASS C SURFACE :  HEAT SINK :  FOUR WAY LOCATOR : TREE STRUCTURE:  WORK REPORT DETAILS :  TOOLING AXIS : Y AXIS IS THE MAIN TOOLING AXIS OS THE PART  CLASS A SURFACE…

A PILLAR WITH MASTER SECTION :  SOLID MODEL :  SURFACE MODEL :  TOOLING AXIS :  CLASS  A SURFACE DRAFT ANALYSIS :  CLASS B SURFACE :  CLASS C SURFACE :  TREE STRUCTURE :  WORK REPORT DETAILS :  TOOLING AXIS : Y AXIS IS MAIN TOOLING AXIS OF THIS PART , X AXIS OR CURVE 2…

DOOR TRIM :  SOLID DESIGN :    SURFACE DESIGN :  TOOLING AXIS :  CLASS A SURACE DRAFT ANALYSIS :  CLASS B SURFACE :  CLASS C SURFACE :  DOG HOUSE :  TREE STRUCTURE : WORK REPORT DETAILS :  TOOLING AXIS = Y AXIS IS MAIN TOOLING AXIS OF THIS PART AND X AXIS IS SIDE CORE AXIS…

Switch Bezel:  surface body : solid body :  Switch Bezel Core & Cavity Design:  Core block design : Cavity design :  PARTING SURFACE :  TREE STRUCTURE :    WORK DETAILS : PARTING SURFACE DRAFT ANALYSIS : THE SURFACE IS ABOVE 3 DEGREE DRAFT ANGEL BESIDES THE SUFACE IN MIDDLE DUE…

DOOR HANDEL WITH RIBS AND SCREW BOSSES :  CLASS B SURACE :  CLASS C SURFACE :  DOOR HANDLE SURFACE DESIGN :  SCREW BOSSES SKETCH ISO CONSTRAINED :  TREE STRUCTURE : WORK REPORT DETAILS OF DOOR HANDLE :  TOOLING AXIS OF DOOR HANDLE :  Y AXIS  DRAFT ANALYSIS OF DOOR HANDEL : …

Switch Bezel CORE AND CAVITY :  CORE SURFACE :  CORE BLOCK :  CAVITY SURFACE :  CAVITY BLOCK :  PARTING SURFACE :  TREE STRUCTURE :  WORK DETAILS : PARTING SURFACE DRAFT ANALYSIS : THE SURFACE IS ABOVE 3 DEGREE DRAFT ANGEL BESIDES THE SUFACE IN MIDDLE DUE TO CLASS A SURFACE  PARTING…

BUMPER :  TOOLING AXIS :  CLASS A SURFACE DRAFT ANALYSIS :  CLASS B SUFACE :   CLASS C  SURFACE :  BUMPER SURFACE :  TREE STRUCTURE :  WORK REPORT DETAILS :  TOOLING AXIS : X AXIS  CLASS A SURACE DRAFT ANALYSIS : ALL THE SURAFCE ARE ABOVE 3 DRGEE DRAFT ANGLE  CLASS…

COIN HOLDER :  CLASS A SURFACE ANALYSIS : TOOLING AXIS : DUE TO SIDE WALLS ARE PARALEL TO EACH OTHER I HAVE TAKEN TOOLING AXIS AS CENTER POINT OF BASE SURFACE IN THE DIRECTION Y AXIS . CLASS B SURFACE :  CLASS C SURFACE : COIN HOLDER SURFACE PART :  TREE STRUCTURE :  WORK REPORT DETAILS :  TOOLING…

SWITCH BEZEL : TOOLING AXIS : CLASS A SURFACE ANALYSIS : CLASS B SURFACE : CLASS C SURFACE : SWITCH BEZEL SURFACE PART :  TREE STRUCTURE : WORK REPORT DETAILS :  Draft analysis :  In Class A Surface, side wall is below 3 degree inverse as shown in images below. other than that all surface are above 3 degree…

BASE BRACKET :  Class A Surface Analysis :  Side wall is above 15 degree, Top surface is above 70 degree and base is 90 degree , As show in below images Class A surface is above 3 degree, Hence draft angle is achived .  Tooling Axis :  With the help of Class A Surface , We have created a point using…