Week 8 - Challenge 5 - Core & Cavity Design

DOOR TRIM PANEL Design with B Side FEATURE DESIGN Creation of Tooling Axis to Check draft AnalysisChecking draft analysis on Class A Surfaces. Creation of Class B & Class C Surfaces of Door Arm rest, Lower Substrate, Map pocket and Bottle holderFinal trim creation and Closed Body creationB SIDE FEATURES CREATIONFlanges(Thickness-2.5mm)Heat…

ASSEMBLY WORKBENCH-Here I Assemble two models, Quick return mechanism and Cv joint first I create separate parts in Part workbench then I Assemble in assembly workbench Using Coincidence feature. Quick return Mechanism Assembly Different View     CV JOINT ASSEMBLY Different View   2D Drawing    …

B PILLAR MASTER SECTION DEVELOPMENT Tooling axis Creation(Main tooling axis and Lifter axis). Flange creation for Class A and Class B Surface. 4 way locator and Dog house Creation. Ribs Creation with 0.2mm radius fillet and 50mm distance between each ribs. Draft given to 4 way locator and Dog house of 0.5degree angle.…

Door Applique Design with Engineering Feature   First Create Class B & Class C Surface Then Tooling Axis is Created to check Draft Analysis Closed Body is Created for Door Applique Thicken the Door attachment Surface DRAFT ANALYSIS-Draft analysis is a method of checking the draft angle on various faces of…

DOG HOUSE AND SCREW BOSS DESIGN DESIGN RULES DRAFT ANALYSIS-Draft analysis is a method of checking the draft angle on various faces of a part with a particular direction. Main Tooling Axis    Side tooling Axis The draft value given is 0.5degree for all faces of Screw boss and dog house, For Screw boss Main…

RIB DESIGN ON COIN HOLDER   DRAFT ANALYSIS-Draft analysis is a method of checking the draft angle on various faces of a part with a particular direction.The draft angle given for rib is 0.45 degree.Draft analysis is performed along tooling axis. COLOR CODE FEATURE TREE RIB SOLID PART VIEWS     

CORE AND CAVITY DESIGN CORE BLOCK CAVITY BLOCK PARTING LINE PARTING SURFACE Switch Bezel CORE DESIGN   CAVITY DESIGN Draft Analysis-Draft analysis is a method of checking the draft angle on various faces of a part with a particular direction. Parting line and Parting Surface Feature Tree      

COIN HOLDER DESIGN Create Tooling Axis to perform draft analysis Create Class B & Class C Surface from Class A Surface Join Class A & Class C Surface Trimm and Create Final Plastic Part Create Closed Surface Draft Analysis-The Draft Analysis command enables you to detect if the part you drafted will be easily…

DOOR ARM REST DESIGN Tooling Axis Creation for Side and top Surface Creating Class B Creating Class C Joining Class A & Class C Surface Trimming and making Final Part of 2.5mm thickness Draft Analysis-The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of…

REPORT SWITCH BEZEL DESIGN-Creation of Class B and Class C Surface from Class A and apply final trim to get Final plastic Components DRAFT ANALYSIS-The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is performed based on color ranges identifying…

REPORT Base Bracket Design-To design Base Bracket I use Class A Surface to Create Class B and Class C Surface.In Class B I Create Base surface, Rib 1 and Rib 2 and In Class C I create Boundary and Sweep and then apply Trim surfaces. Draft analysis-The Draft Analysis command enables you to detect if the part you drafted…

Report on Draft analysis of fan cover Draft analysis-The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is performed based on color ranges identifying zones on the analyzed element where the deviation from the draft direction at any point, corresponds…

Design Back Door(Tail gate) Inner Panel, Outer Panel(upper and Lower), Creating Sealing flange, Embosses, Reinforcements and Perform Draft Analysis   Back door is also known as Tailgate and important Biw Closure component, The Design of Back door is very important because of Rear Visibility Criteria, Support structure…

DESIGN PASSENGER CAR HOOD INNER PANEL, OUTER PANEL, & ASSEMBLY OF HINGE, AND STRIKER DATA TO BE USED:         Hood Thickness Information Outer Panel Thickness = 0.75mm Inner Panel Thickness = 0.75mm Reinforcement Thickness = 1.5mm   MASTER SECTION              …

DESIGN OF PASSENGER CAR ROOF, USING SIEMEN NX CAD & TO CALCULATE HEAT DISTORTION AND SNOW LOAD CRITERIA An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Master…

ASSEMBLY & RENDERING OF YACHT Objective-To Model Radar Mast and assemble the yacht using solid works & To Learn Surface Modelling. Introduction-A yacht is a sailing or power vessel used for pleasure, cruising, or racing.There is no standard definition, so the term applies to such vessels that have cabin with amenities…

HOOD SECTION MODULUS CALCULATION AND OPTIMIZATION Objective-To Calculate Section Modulus of Hood, taking intersection curve of hood to Check the Strength of Hood Using S=I/Y Formula. Section Modulus-Ratio of Total Moment Resisted by the section to the stress in the extreme fibre.It give us an idea about how much of load…

FRONT FENDER DESIGN              MASTER SECTION- Below figure is used to as a master section to create drip area and rest of the mounting points are creates as per the design requirements. OBJECTIVE-To design Fender Drip Area, Sill Mounting area, Bumper Mounting area, Baffle Mounting area and A-pillar Mounting area of…

To Model, Design, assembly, and Rendering of American chopper Using Solidworks and Photoview 360 Objective -The Objective of this project report is to Design a 3D Model of American Chopper in Solid works and to Learn Solid Modelling. Introduction - The American Chopper is a type of custom motorcycle. The chopper is perhaps…

Benchmarking-Benchmarking is the practice of comparing business processes and performance metrics to industry bests and best practices from other companies. Dimensions typically measured are quality, time and cost. Vehicle Benchmarking-A specific, distinctive vehicle attribute branding is essential to make cars unique…

https://drive.google.com/open?id=1BZ7rgK1HruZy53TVGpAN0JoQJSOpTOlk FRONT FORK    A motorcycle fork connects a motorcyles front wheel and axle to its frame, typically via a yoke, also known as a triple clamp, which consists of an upper yoke joined to a lower yoke via steering stem, a shaft that runs through the…

https://drive.google.com/open?id=1HBcWqFnF627x-Mq5cxHrp1wjoMiN6Vkh Chassis A motorcycles chassis or frame forms its skeleton. all the components of a motorcycle like suspension, wheels, fuel tank, seats, handlebars etc are attached to this base structure which lend a motorcycle its strength and ability to handle well.…

https://drive.google.com/open?id=1h4Iy8Q5Rn-aXDbNJ9RPnr8xSaVVGkKd6    Transmission Belt      A belt is a loop of flexible material used to link two or more rotating shafts mechanically, mostboften parallel. Belt may be used as a source of motion, to transmit power efficiently or to track relative…

UNDERBODY COATING  Under body provides long term protection from corrosion to cars Underbody It also protect parts like internal body panels, frame rail and other inner cavities that are physically accessible but are prone to corrosion. It helps to provide additional layer of insulation and protection to the Undercarriage…

https://drive.google.com/open?id=1rmse55scfYZFJ9vcIlDUk5jVEW_poH3q   AMERICAN CHOPPER     I assembled all parts of chopper and Render it Using Photoview 360. Render Solidworks Visualise.

https://drive.google.com/open?id=1yEAN-OjZtDAlZK_wb64LMYnclNAVh09U   OIL TANK     CHAIN     PEDAL