Challenge

Week 11 - Final project

DOOR TRIM PANEL Design with B Side FEATURE DESIGN

  • Creation of Tooling Axis to Check draft Analysis
  • Checking draft analysis on Class A Surfaces.
  • Creation of Class B & Class C Surfaces of Door Arm rest, Lower Substrate, Map pocket and Bottle holder
  • Final trim creation and Closed Body creation

B SIDE FEATURES CREATION

  • Flanges(Thickness-2.5mm)
  • Heat Stakes(Reference Master section, 0.5degree draft is given to inside and outside faces)
  • Ribs(1mm thickness is taken and 0.5degree draft given)
  • Dog House(Sink mark cut and Base for Ribs is created)
  • Push pin Assembly in Dog house(Assemble to dog house using Coincidence feature).

Feature Tree

CLASS A SURFACES DRAFT ANALYSIS FOR DOOR ARM REST, LOWER SUBSTRATE, MAP POCKET AND BOTTLE HOLDER

Draft Analysis for Door arm rest, Lower Substrate, Map pocket and Bottle holder Through Main tooling Axis

Side Tooling Axis

B SIDE FEATURES ON LOWER SUBSTRATE

DOOR ARM REST B FEATURES

BOTTLE HOLDER B FEATURE

MAP POCKET B SIDE FEATURE

All B Side features like Flanges, Heat stake, Ribs, Dog house is created From Master Section Given. The 0.5degree draft is given to Ribs, heat stake, Flange and Doh houses. A 0.5 Heat Stake clearance is created. The Flanges Thickness is taken as 2.5mm.

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