Roof Design

Objectives:  Creation of Tooling Axis. Creation of Class B and Class C surface. Creating a solid part out of surface modelling. Draft Analysis of Class A surface and final plastic component. Tool Used: CATIA V5 Introduction:  In this project we are designing a tail light lens using given class A surface.…

Rear light Rear lights provide greater safety in road traffic, particularly in the dark. They include tail lights, brake lights, reversing lights, rear fog lights and turn signals.      A car headlamp lens is a protective covering that is mounted on the front of a car's headlamp assembly. The lens serves as a protective…

Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5 Objective: The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have to be considered while routing the harness and industry based…

AIM : To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION : A wire harness, also commonly referred to as a wiring…

AIM:  To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a drawing…

igure 1: Shows the layout of two Harness A and Harness B The electrical connectors are represented by numbers in the above figure. There are 8 different types of connectors at 10 different locations.     2. Bundle continuity has to be checked for the two created harness.     3. After the two Harnesses…

  AIM Using the provided styling surface to come up with a back door design and  using appropriate design methodologies and make the necessary reinforcements and embosses . What is a back door?  A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors of the vehicle…

  Aim  To Route the following harness layout in the Electrical workbench.  Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given CAD data of the following Connectors DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design Steps to be followed 2. Convecting the Mechanical…

 AIM :  Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Create Following Corrugated tubes & Add them in Catalogue under “Slit COT” family.       Name ID (mm) OD (mm) Thickness (mm) 15mm…

  AIM        To Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

Aim-  To develop the essential flanges and reinforcements with appropriate dimensions and checking draft by performing Draft analysis, Calculating Section inertia, Heat distortion and Snow load on the roof. Roof- An automobile roof or car top is the portion of an automobile that sits above the passenger compartment,…

AIM: To design a  front fender of a car by following the given master section as per the design considerations of OEM. FENDER It is an aesthetic component/part of a car that frames the wheels. Prevention of sand,  mud particles, and other road contaminants from being thrown into the engine compartment and…

 Aim :      To calculate the wheel arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards. Draw the lines at the required angle and points for the European standard. Measure the distance at each angles and mention…

HOOD : A car hood, also referred to as a “bonnet” in some countries, is the hinged cover that rests over the engine bay of a front-engine vehicle. The car hood protects the engine and connected parts from the elements while providing easy access for repairs and maintenance. AIM: To design…

AIM To Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    PROCEDURE: The data are collected from taking the master section using…

AIM : AIM: To design the car door inner panel with reference to given Class-A surface by using given mastersection, creating attachment features and performing draft analysis to check the manufacturing feasibility of the component by using software CATIA V5. INPUTS: CLASS A surfaces of the DOOR ARM REST, MAP POCKET, BOTTLE…

WHAT IS BENCHMARKING Benchmarking is defined as the process of measuring products, services, and processes against those of organizations known to be leaders in one or more aspects of their operations. Benchmarking provides necessary insights to help you understand how your organization compares with similar organizations,…

Underbody coating Underbody: Underbody parts are mainly structure elements and panels placed in the lower part of the vehicle including the whole vehicle’s platform.  Underbody parts (Toyota Land Cruiser) If you live in an area of the world that sees a significant amount of snow, or are located in a coastal…

A butterfly valve is from a family of valves called quarter-turn valves. In operation, the valve is fully open or closed when the disc is rotated a quarter turn. The "butterfly" is a metal disc mounted on a rod. When the valve is closed, the disc is turned so that it completely blocks off the passageway. Butterfly valves…

1] Master Section Master sections are the guides for design requirements that decide the component packaging after technical (Styling, Concept, or Class-A) surfaces. Creating this master section should need 5 to 6 years of experience. This helps you to decide the feasibility, clearance, packaging, and fixation strategy…

Your Answers  AIM : Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    METHOD Here the class…

AIM: To Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface  Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or…

AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.  TOOLS USED: Boundary Join Multiple extract Bisecting…

Aim/Objectives: Create the Core and cavity blocks for the switch bezel designed in the earlier challenge. Steps Followed:. Core : Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Side Creating cavity side. 1). Tooling Axis: Tooling axis is the axis in which…

AIM : To create the Bumper Design Plastic component through the given Class-A surface.   Objective To create a tooling direction. To perform draft analysis for given A-Surface and prepare the final close body. To design the Bumper plastic component by creating the B-Surface and C-Surface using the given Class-A…

Aim -  Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Design procedure: Checking Class A input for imperfections.…

 AIM : To create a car door switch bezel using CATIA V5 and to perform the draft analysis of the same. METHOD Here the class A surface of the door switch bezel was provided as in OEMs. I created a class B & class C surfaces from the class A. Then I created a solid body of 2.5 mm uniform thickness using Class A,…

  Aim: To create a Base Bracket Plastic Component through a given Class A Surface and perform Draft Analysis on the final plastic component. Objectives:  Creation of Tooling Axis. Creation of Class B and Class C surface. Creating a solid part out of surface modeling. Draft Analysis of Class A surface and…