Greetings to you Mr. D.S. Pughazhyendhii                                    Your day for car purchase has finally arrived. Now it's time to make sure you have…

UNDERBODY COATING Underbody coating is a thick cladding that is placed uniformly to the car’s underside. When the automobile is fresh and spotless, it is usually sprayed or painted on. But it’s acceptable if you apply the undercoating after a couple of years. This is because it might protect the undercarriage…

HOOD DESIGNHood  is an open body panel that covers the engine in a front engine vehicle.The hood is also known as a bonet of the car, it is also considered as another type of door as it consists of an outer panel and inner panel.Both outer and the inner pannel are 0.75 mm in thickness.         HOOD OPENING ANGLE :We have…

   Report On Section Modulus Calculation Of Hood   Aim  Explain about section modulus and use the section of hood design from challenge 3 and calculate its section modulus.   Sectiom Modulus :  Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Section modulus…

Report on FENDER REGULATIONS   Aim : Prepare a report explaining the different fender regulations and Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.   Standards of wheel arch area requirements : Different countries follow different regulations…

Report On Fender Design Aim : to design a fender by using input class A surface, design Drip area by using a given master section as a reference, and add various mountings like Sill mount, Bumper mount, and A pillar mount.    Fender            Fender is a curved sheet that is mounted…

Design Of Roof Aim : To Design a Roof with its components by following the master section of the front roof rail with all the design parameter, Perform Draft Analysis and do the curvature study on the roof based on the Bow roof prediction calculation as well as the manufacturing techniques.   SOFTWARE USED: NX…

BACK DOOR DESIGN Aim : Design a Back Door, use appropriate design methodologies and provide the necessary reinforcements and embosses. SOFTWARE USED: NX 12.0 To design the Sheetmetal Back Door in NX by using some Solid/Surface features. NX Software is a flexible and powerful integrated solution that helps you deliver the…

Objective :  to create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench. After creating the assembly…

Objective: Create the Base Bracket Plastic component through the given Class-A surface. Given Class A Surface   PROCEDURE:  A) TOOLING AXIS CREATION: Create a point on class A surface with the aim to move the main tool for component creation . Mask an axis over the point created with the same directions…

Objective : Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Switch bezel is a car part which contains…

Objective : To create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3…

Objective : To create the Drill Handle plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Create the rib for the Drill Handle considering…

Objective : To create the Dog House for the Door Trim through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5mm mm.…

Objective : Create the Door Trim Lower Plastic component through the given Class-A surface. The tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Create the Heat Stakes and the locators considering…

Objectives : Create the A Pillar Plastic component through the given Class-A surface. The tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Create the Dog House considering the design rules &…

Objective : Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

Objectives : 1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp 2. Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary…

Objective :  1. Download connector 3D data from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA 2. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. 3. Add protective covering on all branches connected to…

Objectives : Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing Check the bundle Continuity. Add annotation to all connectors. Check for the bundle warning. Generate CAT.part of harness assembly and convert it…

Objective : Flatten the harness assembly. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.   Procedure : Open the harness assembly HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE…

Objective : Design and develop the Wiring harness on Given Back Door and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. 1. Automotive Sketching - https://skill-lync.com/mechanical-engineering-courses/masters-design#:~:text=Automotive%20Sketching…

Objective : Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior…

Objective : Development of a Door Trim panel Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower…

Challenge 1 Attached with word file.