Week 9 - Challenge 2 - Switch Bezel Design

OBJECTIVE:  The main objective of this project is assemble the butterfly and apply GD&T. To understand the concept of geometric tolerance and dimensioning. Introduction GEOMETRIC DIMENSIONING & TOLERANCE  Geometrical dimension is a geometric characteristic, the size of which is specified  as length angle location or centre…

WIRING HARNESS ROUTING AND FLATTENING ON THE BACKDOOR OF A CAR Aim The project aims to route the wiring harness on the given backdoor of a car and prepare a flattened view drawing in the CATIA V5 by applying all packaging rules and following the industry standards and design guidelines. Introduction Wiring harness design…

Wiring Harness Design Project 1-: Aim Design and develop the Wiring Harness On Given V6 Engine and Prepare Flatten View drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. INTRODUCTION A wire Harness , also Commonly referred to as a Wiring…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

 WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download connector…

AIM Create the A Pillar Plastic component through the given Class-A surface and master section and perform Draft analysis.   THEORY CLASS A SURFACE: Class A surface is a surface made by the designer specially in automotive design which is the aesthetic part of a body and is given as an input to the plastic designer to…

Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric…

AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

Under body coat:   In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone…

Development of a Door Trim panel   AIM :- To create a CAD model for door trim panel's parts by considering the given inputs of class A surface along with master section by following the design rules followed in OEM and tier1 companies.   Please Note: I use different procedures using multiple tools to get in touch in this…

AIM To study the creation of locator and heat stakes. OBJECTIVE   Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis…

AIM Create the Dog House for the Door Trim considering the design rules INTRODUCTION DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted on them to increase their strength. Dog…

AIM: Create the component through the given Class-A surface.  the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Create the rib and screw boss as by considering the design rules   CLASS…

Draft Analysis:  In CATIA V5, as in any CAD software, a draft angle refers to the angle between a surface on a part and a reference direction, typically perpendicular to the parting line or mold split direction. Draft angles are an essential consideration in part design for manufacturing processes like injection molding,…

 Switch Bezel Design: Class A Analysis: Solid Part Analysis:   Procedure: DESIGN AND DRAFT ANALYSIS OF SWITCH BEZEL OBJECTIVE The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION…

Base Bracket Design:  What is Draft Analysis? In CATIA V5, "Draft Analysis" refers to a tool or feature that helps you analyze and visualize the draft angles on a part's surfaces. Draft angles are angles measured between a surface and a reference plane, typically perpendicular to the parting direction in plastic injection…

By: Pramod Mamillapalli Quick Return Mechanism: In mechanical engineering, the "quick return mechanism" refers to a mechanical system used in machines like shapers and mechanical presses. Its purpose is to enable a faster return stroke of a cutting tool or press after completing its working stroke. This mechanism is commonly…

Project Title: AMERICAN CHOPPER (By: Pramod Mamillapalli) Project Objective: In this project we are going to design the full 3d model of an American chopper by using the solid works tools for designing and rendering. Introduction: Here we are partly not able to design a 3d model of an American chopper directly in precise…

                                                BACK DOOR ASSEMBLY (by: Pramod Mamillapalli) Purpose:               In this project we are going to design the car back door assembly including inner panel, outer lower panel, outer upper panel, reinforcements. Also we are going to do draft anlysis for that whether it is…

ROOF DESIGN by (Pramod Mamillapalli) Introduction:                    Certainly! The car roof is the uppermost part of a vehicle that covers the passenger compartment. It serves multiple purposes, including: Protection: The car roof provides protection from external elements…

                                                       FRONT FENDER (by: pramod mamillapalli). Fender:            Fender is the american term in an automobile body that frame the wheel well. Fender is a side body panel which helps to cover the internal parts and chasis of the car.  Its primary purpose is to prevent sand,…

Wheel arch:          Wheel arch is a shape of an fender material which helps to cover the entire tyre for redusing the chiping of stones, mud and other particles while on the go. It also mainly helps to save the pedestrians while on impact ny saving then from crushing and hiting to the car. It…

     SECTION MODULUS CALCULATION AND OPTIMIZATION FOR THE DESIGNED HOOD (by: pramod mamillapalli) Introduction: we do this approach to find out the rigidity of the hood while in frontal crash. It will also helps to chech the boundaries of pedestrian safety. By the end we can conclude with best design having…

                                 DESIGNING OF HOOD ASSEMBLY USING NX-CAD (By : Pramod Mamillapalli) Here in this project we are going to design a Hood assembly for a car using the tool Nx Cad as shown down.        …

What is Benchmarking? Benchmarking is a process of comparing different cars or products in the market under a segment before producing the new product. i.e. comparision between older models to the newer upcoming product for better market value and value for money. this phenomena helps us to create a unique and sustainable…