Week 9 - Challenge 2 - Switch Bezel Design

AIM: Creation of Product file from the given Class A data with all the Parts separated out . Creating the Tooling Axis Direction for all the parts and then create the solid bodies To create the Flanges and Engineering Features based on Mastersection Creation of Features for final join operation to be performed with additional…

AIM : To  Create proper tooling direction following the master section to create the part that meet the requirements perform Draft analysis check to make sure that the class A surface is meeting the draft required along the tooling direction Create  class B surface and class C surface by following a proper model model…

AIM : To Create the Door Trim Lower Plastic component through the given Class-A surface and to Create the Heat Stakes and the locators considering the design rules mentioned  for the door applique.       Creation of proper tooling axis considering the required draft angle of a component It is defined as the direction in…

AIM : To Create the Dog House for the Door Trim considering the design rules mentioned and Consider the thickness of the part to be 2.5 mm.   A detailed report should be done explaining the draft analysis and the tooling axis creation. 1) Creation of Tooling Axis For creation of Tooling Axis , First we will view the Class…

AIM : To Use the provided styling surface to come up with a back door design, and to use appropriate design methodologies, and provide the necessary reinforcements and embosses   BACK DOOR DESIGN  The design considerations of Backdoor are : Visibility Criteria Force Dissipation Latch and Striker Positions Hinge Position…

AIM : To Create the Bumper Plastic component through the given Class-A surface by taking the thickness of the component to be 3mm .   A detailed report should be done explaining the draft analysis and the tooling axis creation. 1) Creation of Tooling Axis  Tooling axis is the direction in which a core or cavity of mold…

AIM : To Create the rib and the Screw boss for the Drill Handle for the Drill Handle considering the design rules     Tooling Axis creation : TOOLING AXIS is created by bisecting the lines created on intersection curve  between Class A surface and any suitable Plane or Axis System using " Bisecting " Method . Tooling Axis…

AIM : To Assemble and Apply GD&T to the Butterfly Valve Assembly Drawing   Parts Of Butterfly Valve : Body of Butterfly Valve Shaft or Stem Retainer Disc or Plate Lever Nut   and Screw  1) BODY  Butterfly Valves are usually fixed between two pipleines using flange couplings.   2)SHAFT…

AIM : To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for  the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Given Class A Surface STEP 1: Check the…

AIM : To Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

AIM : To create 2 assemblies according to the   2D diagrams of the components Provided and  to first create the individual part files and then create a complete assembly of those part files in the assembly workbench. After creating the assembly make use of the drafting tools to create a 2D drawing similar to the one given…

AIM : To  i)Create an assembly for the given Roof styling by developing the essential flanges for the outer roof and creating the                  reinforcements ii)Provide appropriate dimensions and to check for Draft analysis. iii)Do a curvature study on the roof and perform calculations to determine the position of…

AIM : To i)Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters explained . ii)Submit an ASSEMBLY of Hood Inner Panel, Outer Panel, Latch, Hinge and the Reinforcements.iii) Submit a detailed report about the Hood Design which includes…

AIM : To i)create the drip area using the mastersection given  ii)Design a front fender from the given skin data and the master section provided with Drip mounting, A-pillar, Sill, Bumper and Baffle (splash) Mounts according to the engineering standards learned ii)Prepare a report by explaining about Fender Design…

AIM : To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.   INTRODUCTION: The wheel arch is an arch-shaped cavity in the body of a vehicle, which houses a wheel. It has two important functions. It serves for the safety of pedestrians and other…

AIM : To i)Use the Section from the created Hood design and to calculate the Section Modulus of that particular section using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object  ii) Come up with a…

AIM : To Write a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons.   Underbody Coating :Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Its a coating done on car under body to protect…

AIM : To 1.Benchmark with presently available cars in the market for the given case. 2. Prepare a report explaining what is Bench-Marking 3. Compare at least 4 vehicles. 4. Provide a proper conclusion for the report, suggesting a single suitable vehicle among the comparison made with images.   2) Prepare a report…