Week 8 - Challenge 6 - Core & Cavity Design

  AIM - To create an assembly by developing the essential flanges for the outer roof and creating the reinforcements, give appropriate dimensions and check for Draft analysis as per given data and alsodo a curvature study on the roof and perform calculations to determine the position of the…

Aim: To design the Back door (Tail gate) of a car from the styling surface provided using NX CAD. The ultimate aim is to design the Back Door by following the Industrial Standards. Introduction: Back Door: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo…

AIM - To create an assembly by developing the essential flanges for the outer roof and creating the reinforcements, give appropriate dimensions and check for Draft analysis as per given data and alsodo a curvature study on the roof and perform calculations to determine the position of the Bow-roofs.…

AIM:  To design a front fender from the given skin data and the master section provided with Drip mounting, A-pillar, Sill, Bumper and Baffle (splash) Mounts. To Prepare a report by explaining about Fender Design and its different mounts , manufacturing process and its design parameters. INTRODUCTION: Fender- Fender is…

AIM: The objective of the wheel arc challenge is to calculate the wheel arc area using Siemens NX CAD and to prove whether the given fender of car will pass the European standards or not. INTRODUCTION: Fender - Fender is the American English term for the part of an automobile, motorcycle or other…

AIM : To find the section modulus of the hood and optimisation to improve the overall section modulus. INTRODUCTION : Section Modulus: The section modulus (S) is geometric property of the cross section used for designing beams and flexural members. It does not represent anything physically. Formula of Section Modulus:…

AIM: To design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the design parameters. INTRODUCTION: Hood- The hood or bonnet is the hinged cover over the engine of the vehicle. Hoods can open to allow access to the engine…

AIM: To make a dertailed report on under body coating and its purposes, pros and cons. INTRODUCTION: As you all are available of the Indian road conditions i.e., muddy water, potholed roads, stones and other obstacles on the road. In this manner, a cars underbody is most prone to corrosion and rust. In order to prevent…

                                                          AUTOMOTIVE BENCHMARKING Benchmarking involves a structured comparison between similar products, services or…

Aim - To create the Door Trim Lower Plastic component through the given Class-A surface. DESIGN METHODOLOGY - We have to follow the procedure for designing door trim plastic component which is given below: 1. Tooling Axis - We will create the tooling axis for the given component by below steps: The first step is to…

AIM - To create the Dog House for the Door trim considering the design rules. Introduction -  Dog House - Dog house is an engineering feature used in plastic trim design. Dog houses are used as supporting feature. Sometimes other engineering features like snaps, locators, ribs, screww bosses etc. are mounded on them to…

AIM - To create the ribs and screw boss for the drill handle considering the design rules. INTRODUCTION - Rib & Screw Boss are the Engineering Features which is on "B surface". There are some Design Rules to avoid Plastic defects. Ribs - Ribs are usually design to Improve Strengtth…

AIM - To create the Bumper Plastic component using the given class A - Surface meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  The thickness of component is 3mm. PROCUDURE :- We have to follow the below steps to design and perform the draft analysis on the…

AIM - To create to the Coin Holder Plastic Component through the given Class A-Surface by creating Class B & C surface. DESIGN METHODOLOGY - The procedure to follow for developing or design plastic product model by using class A surafce are explained below : STEP 1 : Tooling Axis - The Tooling Direction is basically the…

AIM : To create the core and cavity for the Switch Bezel Design. INTRODUCTION : This report demonstrates the design of Core and Cavity Bloacks for an Automotive Plastic Component – Door Switch Bezel using industry principles such as Parting Surface and Parting Line definition, Draft angles, Draft Analysis, Determining…

OBJECTIVE :  To design switch bezel component through the given class A surface. To create B Class and C Class and tooling axis. Converting close surface into the solid inside part workbench and provide the thickness of 2.5mm. Performing draft analysis to verify the creation of the Tooling axis and C Class surface.…

AIM - To create a Base Plastic Componenet from the below given Class A Surface: Class A -Surface - A surface made by the designer which is given as an input to the plastic modeler to work on. It is an aesthetic surface and the outer most surface. In this assignment, we have done the follwing steps: 1) TOOLING AXIS…

Design, Assembly and Rendering of an American Chopper Motorcycle using SolidWorks Objective: To learn or understand the solidworks user interface, understanding and implementing shell feature sketch blocks and linear patterns in Solidworks. To understand the utility of Projected curve and Revolved cut feature in Solidworks.…