Week 8 - Challenge 5 - Core & Cavity Design

   Flatten the harness assembly and the flattened view on drawing sheet: Here we have to conclude that the harness assembly is to convert into flattened view on the drawing sheet. For that we have created wiring harness with connectors by following all wiring rules After completing the harness assembly we…

AIM: From the above  diagram we can conclude that the connectors should connect accordingly by following the 2D routing mapping  PROCEDURE: As for the above diagram Harness A&B we have to downlode the connectors  make sure that conector should have electrical properties and eelectrically defined now,…

AIM: The main aim of the this circute diagram is to connect the different connectors with different bundle segments as for the circute diagram. Procedure: At first downlode the different  connects llike DT06-08SA,DT06-6S etc. Then define the each connector individually to give the electrical properties to it and bundle…

1.CLAMPS: Clamps are the holding and fixing devices. They can can be defined as a support to the wiring harness. 2.BACKSHELLS AND CONNECTORS AND ASSEMBLY: Backshells and connectors are having one entry point and outlet point These are the 2 mating points.planes or surfaces In back shells we have stright, L shape etc types…

AIM: Here we have only one thing to do to convert mechanical parts into electrical parts by using different workbenches and connect them electrically defined. Procedure: At first we have to choosen the what parts to connect fot that we have search for different web pages for downloding of the parts manually. Download the…

                                                                Pin Unit Design OBJECTIVE: To design the pin units for the given…

Q1 Ans Design methodology So in this methodology, we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the particular component or particular…

Q1 Ans PROCESS OF PROJECT EXECUTION ACTIVITY: The above figure shows the process involved in process execution activities. It is a general activity that is involved in BIW fixture & Tooling. It is the starting phase of every project. It starts with the basic requirements/RFQ we received from the customer. As shown…

  What is BIW & define its parts? Ans) BIW - Body In White BIW refers to the welded sheet metal components which form the structure of the vehicle to which the other components (like engine, chassis, exterior & interior trims) will be married or assembled. The stage in automotive design or automobile manufacturing…

Aim: To design car back door along with reinforcement and embosses by following master section with the design parametres for the given class A surface. Introduction: Tailgates are the rear gates that are attached to the back side of the vehicle and are used to provide security to the passengers sitting at the back of…

Objective: For the Given Roof styling, develop the essential flanges and reinforcements. Creation of Roof ditch area with tool opening angle of 3 degree. Provide appropriate dimensions and validate for Draft analysis. Section modulus study on 0-Y section for the Master sections created for Front roof rail, Rear roof rail,…

                         FENDER DESIGN Aim: - To Develop the mountings of the Fender from the given surface. About Fender Fender is the American English term for the part of an automobile, motorcycle or other Vehicle body…

Aim:  Calculate the Wheel Arc area of Europe standard and prove whether the car will pass the standards or Not. Wheel arch:  The wheel arch is an arch-shaped cavity in the body of a vehicle, which houses a wheel. It has two important functions. It serves for the safety of pedestrians and other cars because the wheel is…

                                                                                     SECTION MODULUS…

                           HOOD DESIGN Aim: - To Design and assemble the Car Hood/Car Bonnet Inner panel Here we are going to understand What Is the Hood/Bonnet? What are the Materials Used to Manufacture the Hood? What are the Design considerations? About Hood/Bonnet The hood or bonnet is the hinged cover over the engine…

Under-body coating, its types and its pros and cons: Underbody rust-preventive coating The underbody coating that is most commonly used on cars in India and supplied by companies such as 3M is a thick, rubberized paint that forms a 2-3 mm thick coating all along the underside of the car when sprayed on. You also get a…

  Survey on cars under 10lak (Middle class family cars): This survey is all about a middle class family requirements and needs for Buying a low cost, big looking cars.  Based on the survey we have taken 4 outmost cars under 10lak budget In this we have taken 4 different cars having some different features and…

  DESIGNING OF YATCH                                                                  …

MODELLING AND RENDERING OF AMERICAN CHOPPER OBJECTIVE: To create modelling and photo realistic rendering of American chopper by using solidworks. Design methodology: STEPS FOR DESIGN: *open a new file *Selection of plane *sketch as per dimension *Surface modelling or solid modelling *Fillet or chamfer *save the design…

Introduction Door Trim. An interior component attached to the inner side of the door. This product does more than merely improve the appearance of the vehicle interior. Rather, it is a vital module component that creates a more comfortable interior by providing a variety of accouterments and functions.  …

  Master Section Development: * Here we have a master section of 2 components dog house and 4 way locators. * The input is a CLASS A and we have to develop CLASS B and CLASS C from it. * Inspect class A surface without having any discontinuty. * By using the master sections find the tooling axis by taking the nearest point…

Heat Stakes and the locators: 1.We have a oranmental part  CLASS A in the door applique. 2.Make sure that the class A surface should  have a single boundary then 3.Offset that classs A surface to 2.5mm distance. 4. Now sweep the outer boundary of the offset along with the tooling direction with draft angle. 5.Trim the…

ATTACHMENTS OF SCREW BOSS AND DOG HOUSE FOR COIN HOLDER: 1. Check the continuty of the class A surface and make sure not to have gaps.For this we use join/boundary options. 2. Create a Tooling axis with the dummy axis system                                    or 3.  Create the lines from the reference of A surface by taking…

CORE & CAVITY DESIGN OF SWITCH BEZEL: 1. Check the continuty of the class A surface and make sure not to have gaps.For this we use join/boundary options. 2. Create a dummy tooling axis. 3. Next take the YZ plane and interect the lines on both sides which are parellel to the tooling axis.Then…

COIN HOLDER 1. Check the continuty of the class A surface and make sure not to have gaps.For this we use join/boundary options. 2. Create a Tooling axis with the dummy axis system                                    or…

COIN HOLDER 1. Check the continuty of the class A surface and make sure not to have gaps.For this we use join/boundary options. 2. Create a Tooling axis with the dummy axis system                                    or…

1. Check the continuty of the class A surface and make sure not to have gaps.For this we use join/boundary options. 2. Create a dummy tooling axis. 3. Next take the YZ plane and interect the lines on both sides which are parellel to the tooling axis.Then make a bisection and named it as TOOLING…

1. Check the continuty of the class A surface and make sure not to have gaps.For this we use join/boundary options. 2. Create a dummy tooling axis. 3. Next take the YZ plane and interect the lines on both sides which are parellel to the tooling axis.Then make a bisection and named it as TOOLING…

1. Check the continuty of the class A surface and make sure not to have gaps.For this we use join/boundary options. 2. Create a dummy tooling axis. 3. Next take the YZ plane and interect the lines on both sides which are parellel to the tooling axis.Then make a bisection and named it as TOOLING CLEARING Y DIRECTION. 4.…

1. Check the continuty of the class A surface and make sure not to have gaps.For this we use join/boundary options. 2. Create a dummy tooling axis. 3. Make the intersection by taking XZ plane, take the opposite lines and extend it on both sides.Then make a bisection line and named it as TOOLING CLEARING X DIRECTION. 4.…