Core & Cavity Design of Switch Bezel

BIW ROOF DESIGN FOR HEAT DISTORTION AND SNOW LOAD CRITERIA   To design an SUV Roof from the given class A and meet the required conditions: The design and functional requirements for the Roof and its components. Methods to increase the strength of the roof. Joining Techniques like Mastic and Welding. Meet the Gap…

Side Crash Test of Dodge Neon BIW Model using RADIOSS   Objective To Perform a Side Crash Test and study the sectional forces, contact and intrusions to conclude the safety of the passenger.    Here is the Basic setup for Side Crash test: i. Set the Unit system (Kg-KN-mm-ms). ii. Balance the Mass and Centre…

BIW FENDER DESIGN FOR MOUNTING To create a Front Fender, a styling component that covers the Engine compartment from the side. Incorporate the right Mounting points. Meet the Gap and Flushness requirements. Follows Offset Frontal Crash regulations  DESIGN PRINCIPLES The Fender is a styling component that acts as a…

  OBJECTIVE To create an Opening body panel (i.e. Hood) that covers the Engine compartment while passing in: Frontal Crash Test  Pedestrian safety Dissipate forces outside the car body. DESIGN PRINCIPLES Sl. No. Design Considerations Description  1. NVH   The Outer and Inner panel should be well…

OBJECTIVE Conduct a Draft Analysis for the Switch Bezel Model by determining the appropriate Tooling Axis and check if all the features are above the Nominal Draft angle (3 degrees).   PROCEDURE STEP 1: CHECK CONNECTIVITY  We have to ensure that the Class A Surface is connected as one single profile. We can do…

Comparing the results of Different Material Properties Objective i. Study the various Material Models and their Parameters ii. Change the Material properties as per each case. iii. Run the Simulation for the 7 cases iv. Compare the Results   Law Material Behaviour 1 Elastic Follows Hook's Law through out the stress…

Comparing the different Cases for Crush Tube   Objective To study the Interface of different cases and choose the best one. The Interface is provided between Crush Tube and Rigid. Study how the model reacts for different types of interfaces and geometry in each case.   Prerequisites i. Interface An interface…

OBJECTIVE Create the Door Trim Assembly from the given A Surface. Refer to the Master section for Nominal thickness, Flanges, and Heatstakes. Assemble the respective components into one single Product: Straight Arm Rest Inclined Arm Rest Upper Map Lower Map Pocket Lower Substrate PROCEDURE STEP 1: ASSIGNING A SURFACE and…

*The Report is attached in the PPT, as per the instructions.*

  OBJECTIVE Conduct a Draft Analysis for the Door Arm Rest Model by determining the appropriate Tooling Axis and check if all the features are above the Nominal Draft angle (3 degrees).   PROCEDURE STEP 1: CHECK CONNECTIVITY  We have to ensure that the Class A Surface is connected as one single profile.…

OBJECTIVE To develop the Core and Cavity of the Switch Bezel component. WORKING Core and cavity are the molding halves that give shape to the part to be molded. Core Movable Half of the Mold base. The geometry has Projections. Draft Analysis: Green Cavity Fixed half of the mold base. The geometry has Depressions. Draft…

OBJECTIVE Design the Driver Door Right Hand Applique with Locators and Fixtures to assemble it onto the main inner door panel. LOCATION PRINCIPLE The 3-2-1 or 6 Point Location principle is used to constrain the movement of the workpiece (to be machined/fixed) along the 3 axes XX, YY, and ZZ. It is achieved by providing…

 OBJECTIVE Design the Coin Holder Plastic Component from the given A surface, with: Proper Tooling Axis. Features meeting the Draft requirements. Uniform Thickness of 2.5 mm.   PROCEDURE STEP 1: CHECK CONNECTIVITY  We have to ensure that the Class A Surface is connected as one single profile. We can do that…

Objective To assemble the components with the respective connectors. All the connectors should get realized. Perform debugging if required. After connecting, the mesh flow should be free of distortions. Procedure Step 1: Importing  Since we are importing a CAD geometry, the format will be either of the 2 industrial…

Project 1: My Approach on Side Door Inner Panel Objective Generate a clean Mid surface using manual cleanup. The model should have a good mesh flow. Learning shortcuts to save time and effort. Explore different tools to acheive the desired oucome. Find the most effective and efficient approach to get a good finished…

Project 2: My Approach on Stepney Floor Panel Objective Generate a clean Mid surface using manual cleanup. The model should have a good mesh flow. Learning shortcuts to save time and effort. Explore different tools to acheive the desired oucome. Find the most effective and efficient approach to get a good finished…

Frontal Crash Test of Dodge Neon BIW Model using RADIOSS   Objective To Perform a Frontal Crash Test and study the sectional forces, contact and intrusions to conclude the safety of the passenger.    Here is the Basic setup for Frontal Crash test: i. Set the Unit system (Kg-KN-mm-ms). ii. Balance the Mass…

Preprocessing of Hood Model using Hypermesh   Objective Generate a good Mid surface. Manual clean up on the surface and mesh. Learning how to mesh on the Hood model by using clean up tools. Making sure the quality criteria is maintained and free of errors. Maintaining Tria percentage.   Procedure  Step 1…