BIW FENDER DESIGN FOR MOUNTING To create a Front Fender, a styling component that covers the Engine compartment from the side. Incorporate the right Mounting points. Meet the Gap and Flushness requirements. Follows Offset Frontal Crash regulations DESIGN PRINCIPLES The Fender is a styling component that acts as a…
Abhishek S
updated on 01 Jul 2021
Project Details
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Read more Projects by Abhishek S (18)
Roof challenge
BIW ROOF DESIGN FOR HEAT DISTORTION AND SNOW LOAD CRITERIA To design an SUV Roof from the given class A and meet the required conditions: The design and functional requirements for the Roof and its components. Methods to increase the strength of the roof. Joining Techniques like Mastic and Welding. Meet the Gap…
23 Aug 2021 07:04 AM IST
Side Crash Test of Dodge Neon BIW Model using RADIOSS
Side Crash Test of Dodge Neon BIW Model using RADIOSS Objective To Perform a Side Crash Test and study the sectional forces, contact and intrusions to conclude the safety of the passenger. Here is the Basic setup for Side Crash test: i. Set the Unit system (Kg-KN-mm-ms). ii. Balance the Mass and Centre…
02 Jul 2021 05:23 AM IST
Front Fender Design with Mounting Points
BIW FENDER DESIGN FOR MOUNTING To create a Front Fender, a styling component that covers the Engine compartment from the side. Incorporate the right Mounting points. Meet the Gap and Flushness requirements. Follows Offset Frontal Crash regulations DESIGN PRINCIPLES The Fender is a styling component that acts as a…
01 Jul 2021 03:13 PM IST
BiW Hood with N CAP regulations
OBJECTIVE To create an Opening body panel (i.e. Hood) that covers the Engine compartment while passing in: Frontal Crash Test Pedestrian safety Dissipate forces outside the car body. DESIGN PRINCIPLES Sl. No. Design Considerations Description 1. NVH The Outer and Inner panel should be well…
24 Jun 2021 02:37 PM IST
Switch Bezel Design on CATIA V5
OBJECTIVE Conduct a Draft Analysis for the Switch Bezel Model by determining the appropriate Tooling Axis and check if all the features are above the Nominal Draft angle (3 degrees). PROCEDURE STEP 1: CHECK CONNECTIVITY We have to ensure that the Class A Surface is connected as one single profile. We can do…
05 Jun 2021 11:38 AM IST
Study of different material laws on Radioss by Impact testing
Comparing the results of Different Material Properties Objective i. Study the various Material Models and their Parameters ii. Change the Material properties as per each case. iii. Run the Simulation for the 7 cases iv. Compare the Results Law Material Behaviour 1 Elastic Follows Hook's Law through out the stress…
31 May 2021 11:38 AM IST
Study of different Interfaces using a Crush Tube
Comparing the different Cases for Crush Tube Objective To study the Interface of different cases and choose the best one. The Interface is provided between Crush Tube and Rigid. Study how the model reacts for different types of interfaces and geometry in each case. Prerequisites i. Interface An interface…
31 May 2021 11:36 AM IST
Door Trim Assembly with Plastic Features
OBJECTIVE Create the Door Trim Assembly from the given A Surface. Refer to the Master section for Nominal thickness, Flanges, and Heatstakes. Assemble the respective components into one single Product: Straight Arm Rest Inclined Arm Rest Upper Map Lower Map Pocket Lower Substrate PROCEDURE STEP 1: ASSIGNING A SURFACE and…
31 May 2021 11:34 AM IST
B Billar Design Locators and Fixtures
*The Report is attached in the PPT, as per the instructions.*
31 May 2021 11:32 AM IST
Generative Shape Design of Door Arm Rest
OBJECTIVE Conduct a Draft Analysis for the Door Arm Rest Model by determining the appropriate Tooling Axis and check if all the features are above the Nominal Draft angle (3 degrees). PROCEDURE STEP 1: CHECK CONNECTIVITY We have to ensure that the Class A Surface is connected as one single profile.…
31 May 2021 11:32 AM IST
Core & Cavity Design of Switch Bezel
OBJECTIVE To develop the Core and Cavity of the Switch Bezel component. WORKING Core and cavity are the molding halves that give shape to the part to be molded. Core Movable Half of the Mold base. The geometry has Projections. Draft Analysis: Green Cavity Fixed half of the mold base. The geometry has Depressions. Draft…
31 May 2021 11:29 AM IST
Door Applique Design with Engineering Features
OBJECTIVE Design the Driver Door Right Hand Applique with Locators and Fixtures to assemble it onto the main inner door panel. LOCATION PRINCIPLE The 3-2-1 or 6 Point Location principle is used to constrain the movement of the workpiece (to be machined/fixed) along the 3 axes XX, YY, and ZZ. It is achieved by providing…
31 May 2021 11:27 AM IST
Coin Holder Design on CATIA V5
OBJECTIVE Design the Coin Holder Plastic Component from the given A surface, with: Proper Tooling Axis. Features meeting the Draft requirements. Uniform Thickness of 2.5 mm. PROCEDURE STEP 1: CHECK CONNECTIVITY We have to ensure that the Class A Surface is connected as one single profile. We can do that…
31 May 2021 11:26 AM IST
Assembling, Connecting and Debugging of Rail Components using Hypermesh
Objective To assemble the components with the respective connectors. All the connectors should get realized. Perform debugging if required. After connecting, the mesh flow should be free of distortions. Procedure Step 1: Importing Since we are importing a CAD geometry, the format will be either of the 2 industrial…
28 Mar 2021 12:38 PM IST
Preprocessing of Side Door Inner Panel using Hypermesh
Project 1: My Approach on Side Door Inner Panel Objective Generate a clean Mid surface using manual cleanup. The model should have a good mesh flow. Learning shortcuts to save time and effort. Explore different tools to acheive the desired oucome. Find the most effective and efficient approach to get a good finished…
28 Mar 2021 12:36 PM IST
Preprocessing of Stepney Floor Panel using Hypermesh
Project 2: My Approach on Stepney Floor Panel Objective Generate a clean Mid surface using manual cleanup. The model should have a good mesh flow. Learning shortcuts to save time and effort. Explore different tools to acheive the desired oucome. Find the most effective and efficient approach to get a good finished…
28 Mar 2021 12:35 PM IST
Frontal Crash Test of Dodge Neon BIW Model using RADIOSS
Frontal Crash Test of Dodge Neon BIW Model using RADIOSS Objective To Perform a Frontal Crash Test and study the sectional forces, contact and intrusions to conclude the safety of the passenger. Here is the Basic setup for Frontal Crash test: i. Set the Unit system (Kg-KN-mm-ms). ii. Balance the Mass…
28 Mar 2021 12:34 PM IST
Preprocessing of Hood Model using Hypermesh
Preprocessing of Hood Model using Hypermesh Objective Generate a good Mid surface. Manual clean up on the surface and mesh. Learning how to mesh on the Hood model by using clean up tools. Making sure the quality criteria is maintained and free of errors. Maintaining Tria percentage. Procedure Step 1…
28 Mar 2021 12:33 PM IST