Week 2:- BiW Fixture Basics Challenge

AIM : To study about the various design aspects regarding BIW fixtures.   OBJECTIVE : To explain about the process of project execution activity. To state the types of joining processes. To eleborate on Resistance Welding & its application in the automotive sector. To elaborate on Fusion welding & types of…

1A: The following P clamp is defined as an Electrical support using electrical part design work bench and All the necessary properties were defined.     2A:     3A:   The corrugated tubes  are created by maintaining the inner, outer diameter and thickness. The bend radius of the corrugated…

THE CONNECTOR IS FIRST UPLOADED IN THE PART DESIGN WORKBENCH.  WE DEFINE THE POINTS FOR CONNECTOR CONNECTION AND BUNDLE CONNECTION. THE AXIS SYSTEMS ARE PLACED ON THE CONNECTOR CONNECTION AND CAVITY CONNECTION POINTS.   THE ORIENTATION OF THE AXIS SYSTEM IS NOT SPECIFIC; WE JUST NEED TO FOLLOW A SIMILAR ORIENTATION…

Title of the Project: Bracket- II   OBJECTIVE: To design a Bracket using sheet metal.   INTRODUCTION: In this project we design the Bracket using sheet metal by using the tools such as contour flange, normal cut-out, Break corner, unbend, bead, holes and Rebend.   DESIGN METHEDOLOGY: STEP1: Create Sketch…

Title of the Project: Bracket   OBJECTIVE: To design a Bracket using sheet metal.   INTRODUCTION: In this project we design the Bracket using sheet metal by using the tools such as contour flange, normal cut-out, Break corner, unbend, bead, holes and Rebend.   DESIGN METHEDOLOGY:     DESCRIPTION:…

Title of the Project: Sheet Metal Design with Odd Shapes Enclosure.   OBJECTIVE: To design a odd shaped enclosure using sheet metal.   INTRODUCTION: In this project we design the odd shaped enclosure using sheet metal  by using the tools such as extrude, sheet metal from solid, unbend, Rebend and flat pattern.…

Objective: To Design the Box Assembly in sheet metal using NX CAD.   Introduction: This project is to develop a box assembly made of sheet metal based on the inputs given. The design is done in NX software by using various commands available to create the needed features in the assembly by following proper design…

Title Of The Project: Casing   Objective: Design the casing in sheet metal using NX CAD.   Introduction: In this project we design Casing using basic sheet metal commands such as Break Corner, Normal Cutout, Dimple, Flange, Tab, etc.   Design Methodology:     Description: Feature/tools used to…

 OBJECTIVE: i) From the given styling surface, develop a back door using appropriate design methodologies. ii) The objective of this project is to design a BIW Back Door of a car with an Inner Panel, Outer Panel, and Reinforcements for the Hinges, Gas stay, Wiper Motor, and Latch by following the engineering standards.…

OBJECTIVE: To create a roof of the vehicle under certain conditions which the parts of the roof should satisfy.   Vehicle Roof Structure: A roof structure for a vehicle body includes a root opening defined by a pair of spaced apart side rails, each having a flange extending inwardly and being vertically offset below…

Objective: To find the section modulus of the hood and optimisation to improve the overall section modulus. Section Modulus: The section modulus (S) is geometric property of the cross section used for designing beams and flexural members. It does not represent anything physically. Formula of Section Modulus: It may…

INTRODUCTION: Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the…

Objective:                Using the European standards discussed, calculate the wheel arc area and prove whether the car will pass the standards or not.   European standards for Fender Design:     The wheel Arch area of the fender…

Aim:   To design Hood with the following requirements Design Outer Panel with the Hem Develop the Inner Panel Develop all the Necessary Reinforcements Mirror and position the Hinge & Striker Provide Mastic Data Provide the required Emboss definition   Tool used- NX 12 Theory- A car hood also referred…

 UNDERBODY COATING    A car underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.…

Benchmarking:   Benchmarking involves a structured comparison between similar products, services or processes on some dimensions of performance. It is particularly useful when comparing not only performance but also practice. Process benchmarking of this kind can operate at several levels. Between similar processes…

AIM: To create a solid body of Side Door plastic trim including the engineering features using catia v5 tool using given A class surface and master section and adding thickness.  INTRODUCTION : Side Door Plastic Trim An interior component attached to the inner side of the door. This product does more than merely improve…

OBJECTIVE: The main of this project is to perform the COIN HOLDER through the given Class-A surface. Beginning with the creation of tooling axis, Class B surface development and then Class C surface and then merging Class A, B, C surfaces to form a plastic component. BY considering the thickness as 2.5mm. THEORY:…

OBJECTIVE: The main of this project is to perform the DOOR ARMREST through the given Class-A surface. Beginning with the creation of tooling axis, Class B surface development and then Class C surface and then merging Class A, B, C surfaces to form a plastic component. BY considering the thickness as 2.5mm THEORY:…

AIM: To create a base bracket plastic component through a given Class A surface and perform draft analysis on the final plastic component.   INTRODUCTION: In this project we are designing a base bracket using given class A surface. The approach includes creation of class B surface keeping 3mm thickness in mind for…

AIM: To create assembly for Quick return mechanism and CV Joint. OBJECTIVES: To create the individual part files according to 2D diagrams of the components are provided. To create a complete assembly of those part files in the assembly workbench INTRODUCTION: Quick Return Mechanism- A quick return motion mechanism is used…

AIM: To design a B pillar with the given master section to follow the design criteria and thickness and thereby develop a closed volume part. INTRODUCTION: The B-pillar is the post between the front and back seat doors of a car, connecting the roof to the body. It can also be defined as the vertical roof support structure…

Door Applique Design with Engineering Features AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. …

DESIGN RULES FOR SCREW BOSS AND DOG HOUSE FEATURES: AIM:  to design screw-boss and dog house on the coin holder considering every design rules in the industry.  INTRODUCTION: SCREW BOSS: they are used for the purpose of mating two parts. They have hole in them which accepts the threaded part of the…

DESIGN RULES FOR RIBS CREATION AIM:  to design ribs on the coin holder considering every design rules considered in the industry.   RIBS: They increase the stiffness and strength without increasing overall wall thickness of the model which is not desired. They also facilitate: Locating and arresting components…

CORE AND CAVITY DESIGN OF A SWITCH BEZEL AIM: To Create the Switch Bezel Plastic component through the given Class A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and also Create the Class B Surface & Class C Surface. At the end…

OBJECTIVE: Create the switch bezel plastic component through the given Class-A surface. To begin with, the tooling axis for the given class -A surface is created to meet the requirements of the draft angle and at the end perform Draft analysis on the model. The thickness of the component is considered as 2.5 mm.  …

TOOLING AXIS AND DRAFT ANALYSIS ON A GIVEN CLASS-A SURFACE - FAN COVER   TOOLING AXIS: The direction in which the mold or core and cavity opens is the tooling axis.   PROCEDURE FOR CREATING TOOLING AXIS Connectivity of class-A surface: checking the connectivity of the surface, this can be done by creating boundaries…

    SKILL-LYNC   PROJECT REPORT    M0DELLING OF YACHT ON SOLIDWORKS   By K.SANDEEP     INTRODUCTION              The designing and modelling of different parts of Yacht and assembling them to get a complete model of the Yacht…

SKILL-LYNC       PROJECT REPORT     MODELLING OF AMERICAN CHOPPER ON SOLIDWORKS             BY SANDEEP.K       INTRODUCTION              The designing and modelling of different parts of chopper…