Week 2:- BiW Fixture Basics Challenge

Ovjective In this project we will be creating mount areas for a given front fender such as Drip area,sill area, Baffel area and pillar/Body area. as we mentioned we will be creating the fenders so lets checkabout it's types as for the positions there are two types of fenders Front fender Rear fender As for the bumper area…

Wheel Arc Calculation When the vehicle is in motion, rotating tyre tends to pick up stones and harmful particles and hurl them in all directions. A fender basically prevents any injuries to the pedestrians and contain the motion of such particles. While designing a fender, the designer emphasizes on the aesthetic appeal…

HOOD A car hood, also referred to as a bonnet in some other countries, is the hinged cover that rests over the engine of a vehicle. Its purpose is to provide access to the engine for repair and maintenance as well as acts as a protective covering for the engine from the enviroment. A concealed latch is typically used…

Under-Body Coating Underbody coating is a thick cladding (typically made of rubber) that is placed uniformly to the car’s underside. When the automobile is fresh off the lot and spotless, it is usually sprayed or painted on. But it’s acceptable if you apply the undercoating after a couple of years. This is…

Benchmarking for the given folloing situation Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore…

Q1.Desig Methodology Design methodology is the steps that is needed to be followed during the concept stage of design . Purchase order - It is the first official document that we will receive from customer side , this document will basically give a confirmation to us that the customer has agreed to our deal and we can…

1.process of project execution activity Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. There are various step involved in project.   RFQ  In BIW fixture design project begins. It starts…

Q1 Body In White(BIW) Body in white ( BIW) is the stage in the automobile manufacturing in which a car body's frame has been joined together, that is before painting and before the motor, chassis sub-assemblies,or trim (glass, door locks/handles, seats, upholstery, electronics, etc.) have been integrated into the structure.…

The Given part for Routing First All the part that are requied to be electricaly defined according to their catagories. Connectors C-776438-4   Connector Connection Point Bundel Connection Point Cavity Connection Point Electrical Properties C-1563689-1   Connector Connection Point Bundel Connection Point Electrical Properties…

The given Part for wiring harness Routing First the context assmbly and the electrical assmbly were created the all the given parts are electricaly defined as for the requirment. Connectors C-776438-4 Connector Connection PointBundle Connection PointPropertis C-DT06-08SA-CE13 Connector Connection Point Bundle Connection…

First all the given components are electricaly defined as shown in the following screenshots. DT06-4S Connector Conection Point Bundle Entry Point Electrical Properties DT06-6S Connector Conection Point Bundle Entry Point Electrical Properties DT06-2S Connector Conection Point Bundle Entry Point Electrical Properties DT06-08SA…

First all the given components are electricaly defined as shown in the following screenshots. DT06-4S Connector Conection Point Bundle Entry Point Electrical Properties DT06-6S Connector Conection Point Bundle Entry Point Electrical Properties DT06-2S Connector Conection Point Bundle Entry Point Electrical Properties DT06-08SA…

First of all the given components are electricaly and then placed in the assmbly. The Given Components for Harness A and Harness B are as followes. HARNESS A Connector 6  Connector Connection Point Bundle Entry Point Connector 7  Connector Connection Point Bundle Entry Point Connector 8  Connector Connection…

The P Clams First the P clamp is defined as the support element in electrical part design using the planes that were created in mechanical part design workbench to define the entry,exit base planes. P Clamp Defined planes Publications Tyco 1738312-1(Back shell) First the bundle entry point and back shell contact ponit…

The given electrical components are as follows Deutsch DT06 – 08SA  Tyco 174357-2  Tyco 85229-1 All the given components are opend in electrical part design workbench to define the components as conectors and cavity Deutsch DT06 – 08SA firts the part is defined as connector by mentioning the number…

The Given Body Draft Analysis of the body at 0.5deg Parting Line Parting Suface Core Surface Cavity Surface Portions showing slider requirments the encircled parts shows the portions on the body that requires a sliders to be manufactured. the highlighted features shows the features to be manufactured using sliders Final…

The Given Body Parting Surface Cavity Surface Core Surface Cavity Block Core Block Core Block with sliders washers and ejector pins Slider Locking Mechanism Section View of Mold Block The mold block is created for a scaled size of 0.6% concidering the srinkage of ABS. All the dimentions are given as the OEM standards.…

Given Class A Surface Procedure To Create Tooling Axis Since the given surface is nearly planar a point is created on the suface in the middle of it. Hence a tooling axis was created normal to the surface through the point. Performing Draft Analysis Draft Analysis of Class A Insert->Analysis->Feature Draft Analysis…

Given Class A Surface Procedure To Creat A Tooling Axis First The given class A surface is imported to the catia v5 software. By using boundary option the suface is checked for any discotunity(Can also done by using join option). A dummy Tooling Axis was created to give a better visualisation about the possible tooling…

Given Class A Surface Procedure To Creat A Tooling Axis First The given class A surface is imported to the catia v5 software.By using boundary option the suface is checked for any discotunity(Can also done by using join option).A dummy Tooling Axis was created to give a better visualisation about the possible tooling axis.…

Given Class A Surface Procedure To Creat A Tooling Axis First The given class A surface is imported to the catia v5 software. By using boundary option the suface is checked for any discotunity(Can also done by using join option). Then on the extracted surface a point was created and a respective axis system withrespect…

The Guven Class A Surface Procedure To Creat A Tooling Axis First The given class A surface is imported to the catia v5 software. By using boundary option the suface is checked for any discotunity(Can also done by using join option). A dummy Tooling Axis was created to give a better visualisation about the possible tooling…

Draft Analysis The draft analysis in CATIA refers to a tool that allows users to determine if they can remove the part they are designing from the tool being used to design it. For example, CATIA drafting makes it easy and fast to make molded plastic objects.It allow the designer to determine the required draft to…