Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

CHALLENGE 3 - DOOR TRIM LOWER WITH ENGINEERING FEATURES

AIM:

      To create door trim with 2.5mm thickness with use of given class A surface. And create 4 and 2 way locator and heat stakes.

CLASS A SURFACE:

      Class A surface is given and check the connectivity of the class A surface with boundary tool and join tool.

                                              

TOOLING AXIS:

     Create a tooling axis with bisecting method.

                                             

CLASS B SURFACE:

            Create a class b surface offset 2.5mm. Some joined and parts will miss out in offset process. We want to solve it. 

                                              

CLASS C SURFACE:

              Class C surface create with help of class A surface take boundary is reference. And use sweep tool to create class C surface.

                                            

CLASS A AND C SURFACE JOIN:

              Join of the class A and C surface unhide both A and C surface. Use join tool to make single part class A and C surface.

                                             

FINAL TRIM:

            Unhide all surfaces and make sure all surface will cross over each other surfaces. And use trim tool to create final trim.

                                      

SOLID SURFACE:

          Final trim select and make solid part by using close surface tool.

                                     

HEAT STAKE:

              Next create heat stakes by using given reference points in class A surface. This heat stakes create by following design rules.

                                     

4 WAY LOCATOR:

           Create 4 way locator followed by design rules. draf 0.5deg and giveing chamfer to locator.

                                     

2 WAY LOCATOR:

               Two way locator is created for cut the deg of freedom by followed desing rules like four way locator.

                                     

FINAL SOLID PART:

                The solid part want to assemble the heat stake and two and four way locators in single body.

                                        

DRAFT ANALYSIS:

                  The final draft analysis is use of final solid part. with 3deg to clear the draft analysis.

                                    

The draft analysis is very helpfull to create final products without errors...